Yale E807 ERP030-040TGN Parts Manual 524138845

Description

• Model List:
  • ERP030TGN, ERP035TGN, ERP040TGN

• 1. GENERAL TRUCK
• 1.1. GENERAL TRUCK
• 1.2. BATTERY COMPARTMENT AND COVERS
• 1.3. LOAD BACKREST
• 1.4. DRIP PLATE, STATIC STRAP, AND ATTACHING PARTS
• 1.5. NON-SUSPENSION OPERATOR SEAT AND RESTRAINT SYSTEM
• 1.6. SEMISUSPENSION SEAT
• 1.7. DECAL AND PLATE LOCATION
• 1.8. ACCELERATOR PEDAL AND LINKAGE
• 1.9. BATTERY ROLLER AND RETAINER
• 2. ELECTRICAL SYSTEM
• 2.1. ELECTRICAL ASSEMBLY
• 2.2. ELECTRICAL ASSEMBLY
• 2.3. CONTROL ASSEMBLY POWER STEERING ON-DEMAND
• 2.4. CONTROL ASSEMBLY WITHOUT POWER STEERING ON-DEMAND
• 2.5. BATTERY CONNECTOR
• 2.6. PUMP CONTACTOR PANEL ONE-SPEED
• 2.7. PUMP CONTACTOR PANEL ONE-SPEED – EE CONSTRUCTION
• 2.8. PUMP CONTACTOR PANEL TWO-SPEED
• 2.9. LIFT PUMP CONTACTOR ASSEMBLY TWO-SPEED – EE CONSTRUCTION
• 2.10. HYDRAULIC CONTACTOR ASSEMBLY ONE-SPEED
• 2.11. HYDRAULIC CONTACTOR ASSEMBLY TWO-SPEED
• 2.12. LINE CONTACTOR ASSEMBLY
• 2.13. POWER STEER CONTACTOR
• 2.14. POWER STEER CONTACTOR EE MODELS (12/2000 )
• 2.15. POWER STEER CONTACTOR
• 2.16. POWER STEER CONTACTOR
• 2.17. STEERING MOTOR STANDARD
• 2.18. STEERING MOTOR PREMIUM
• 2.19. TRACTION MOTOR STANDARD ( S/N E807N03168)
• 2.20. TRACTION MOTOR PREMIUM ( S/N E807N03168)
• 2.21. TRACTION MOTOR
• 2.22. HYDRAULIC MOTOR STANDARD WITH 19 CC PUMP ( S/N E807N04285Z)
• 2.23. HYDRAULIC MOTOR PREMIUM WITH 19 CC PUMP ( S/N E807N04285Z)
• 2.24. HYDRAULIC MOTOR 19 CC (S/N E807N04286Z )
• 2.25. HYDRAULIC MOTOR 12 CC (S/N E807N04286Z )
• 2.26. HYDRAULIC MOTOR WITHOUT BWI AND THERMOSTAT – STANDARD WITH 12 CC PUMP ( S/N E807N04285Z)
• 2.27. HYDRAULIC MOTOR WITH BWI AND THERMOSTAT – PREMIUM WITH 12 CC PUMP ( S/N E807N04285Z)
• 2.28. DASH DISPLAY
• 2.29. WIRE HARNESS MAIN – SHEET 1 0F 2 ( S/N E807N03742Y)
• 2.30. WIRE HARNESS MAIN – SHEET 2 OF 2 ( S/N E807N03742Y)
• 2.31. WIRE HARNESS MAIN – SHEET 1 OF 2 (S/N E807N03743Y )
• 2.32. WIRE HARNESS MAIN – SHEET 2 OF 2 (S/N E807N03743Y )
• 3. DRIVE UNIT
• 3.1. DRIVE UNIT ASSEMBLY
• 3.2. TRANSMISSION
• 3.3. MOUNTING, TIRES, AND WHEELS
• 3.4. TIRE AND WHEEL ASSEMBLY SUPER CUSHION – ERP 030/035 TGN
• 3.5. TIRE AND WHEEL ASSEMBLY SUPER CUSHION – ERP 040 TGN
• 3.6. TIRE AND WHEEL ASSEMBLY PNEUMATIC – ERP 030/035 TGN
• 3.7. TIRE AND WHEEL ASSEMBLY CUSHION – ERP 030/035/040 TGN
• 3.8. TIRE AND WHEEL ASSEMBLY NON-MARKING CUSHION – ERP 040 TGN
• 4. STEERING SYSTEM
• 4.1. STEERING COLUMN
• 4.2. STEERING HYDRAULIC SYSTEM
• 4.3. SHIFT LEVERS
• 4.4. STEERING HAND PUMP
• 4.5. STEER AXLE
• 4.6. STEER AXLE
• 4.7. STEERING PUMP
• 4.8. STEERING PUMP
• 4.9. STEER TIRE AND WHEEL ASSEMBLY CUSHION – 030/035/040
• 4.10. STEER TIRE AND WHEEL ASSEMBLY NON-MARKING CUSHION – 040
• 4.11. STEER WHEEL AND TIRE ASSEMBLY SOLID PNEUMATIC – 030/035/040
• 4.12. STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC – 030/035
• 5. BRAKE SYSTEM
• 5.1. HYDRAULIC BRAKE SYSTEM
• 5.2. PARKING BRAKE FOOT-OPERATED
• 5.3. HYDRAULIC CALIPER ASSEMBLY
• 5.4. CALIPER ASSEMBLY FOOT-OPERATED PARKING BRAKE
• 5.5. FOOT DIRECTIONAL CONTROL
• 5.6. FOOT DIRECTIONAL CONTROL
• 5.7. ELECTRIC RELEASE SEAT AND PARKING BRAKE
• 5.8. COWL, COVERS, AND ELECTRICAL COMPONENTS ELECTRICALLY RELEASED SEAT AND PARKING BRAKE
• 6. HYDRAULIC SYSTEM
• 6.1. HYDRAULIC CONTROL VALVE
• 6.2. CONTROL VALVE LINKAGE UPPER – LIFT AND TILT
• 6.3. CONTROL VALVE LINKAGE UPPER – THREE AND FOUR FUNCTION
• 6.4. CONTROL VALVE LINKAGE LOWER ( S/N E807N05476A)
• 6.5. CONTROL VALVE LINKAGE LOWER (S/N E807N05477A )
• 6.6. HYDRAULIC CONTROL VALVE THREE SPOOL ( S/N E807N05476A)
• 6.7. HYDRAULIC CONTROL VALVE FOUR SPOOL ( S/N E807N05476A)
• 6.8. TILT CYLINDER ROD ENDS AND PINS
• 6.9. TILT CYLINDER ASSEMBLY
• 6.10. HYDRAULIC HOSE AND FITTINGS
• 6.11. HYDRAULIC HOSE AND FITTINGS
• 6.12. LIFT PUMP AND MOTOR ATTACHING PARTS 12 CC
• 6.13. LIFT PUMP AND MOTOR ATTACHING PARTS 19 CC
• 6.14. HYDRAULIC LIFT PUMP ASSEMBLY 12 CC (6/2001 )
• 6.15. HYDRAULIC PUMP 12 CC
• 6.16. HYDRAULIC LIFT PUMP ASSEMBLY 19 CC
• 7. Mast-Two Stage Limited Free-Lift
• 7.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 7.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 7.3. MAIN LIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT
• 7.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT
• 7.5. CARRIAGE SIX-ROLLER – TWO STAGE LIMITED FREE-LIFT
• 8. Mast-Three Stage Full Free-Lift
• 8.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 8.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 8.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 8.4. MAIN LIFT ASSEMBLY THREE STAGE FULL FREE-LIFT
• 8.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 8.6. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 8.7. FREE-LIFT CYLINDER TWO AND THREE STAGE FULL FREE-LIFT
• 8.8. CARRIAGE SIX-ROLLER – THREE STAGE FULL FREE-LIFT
• 9. Mast-Two Stage Full Free-Lift
• 9.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 9.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 9.3. MAIN LIFT ASSEMBLY TWO STAGE FULL FREE-LIFT
• 9.4. FREE-LIFT TWO STAGE FULL FREE-LIFT
• 9.5. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT
• 9.6. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT
• 9.7. CARRIAGE SIX-ROLLER – TWO STAGE FULL FREE-LIFT
• 10. ATTACHMENTS AND HEADER HOSE GROUP
• 10.1. SIDE-SHIFT ASSEMBLY INTEGRAL – LIMITED FREE-LIFT
• 10.2. SIDE-SHIFT ASSEMBLY INTEGRAL – FULL FREE-LIFT
• 10.3. SIDE-SHIFT ASSEMBLY HOOK TYPE
• 10.4. SIDE-SHIFT CYLINDER ASSEMBLY INTEGRAL
• 10.5. SIDE-SHIFT CYLINDER ASSEMBLY HOOK TYPE
• 10.6. HYDRAULIC HOSES INTEGRAL SIDE-SHIFT – LIMITED FREE-LIFT
• 10.7. HYDRAULIC HOSES INTEGRAL SIDE-SHIFT – FULL FREE-LIFT
• 10.8. HOSE TAKE-UP TWO STAGE LIMITED FREE-LIFT – THREE FUNCTION
• 10.9. HOSE TAKE-UP TWO STAGE LIMITED FREE-LIFT – FOUR FUNCTION
• 10.10. HOSE TAKE-UP TWO STAGE FULL FREE-LIFT – THREE FUNCTION
• 10.11. HOSE TAKE-UP TWO STAGE FULL FREE-LIFT – FOUR FUNCTION
• 10.12. HOSE TAKE-UP THREE STAGE FULL FREE-LIFT – THREE FUNCTION
• 10.13. HOSE TAKE-UP THREE STAGE FULL FREE-LIFT – FOUR FUNCTION
• 10.14. HOSE TAKE-UP CONNECTION
• 11. OPTIONS
• 11.1. DC-DC CONVERTER
• 11.2. TAIL, BRAKE, AND BACK-UP LIGHTS
• 11.3. REAR DRIVING LIGHTS
• 11.4. FRONT HEADLIGHTS
• 11.5. FRONT HEADLIGHTS
• 11.6. STROBE LIGHT
• 11.7. STROBE LIGHT/REAR LIGHT COMBINATION
• 11.8. BACK-UP ALARM
• 11.9. MOTOR COOLING FAN
• 11.10. DIAGNOSTIC HANDSET
• 11.11. DIAGNOSTIC PC KIT
• 12. FIELD CONVERSION KITS
• 12.1. TAIL LIGHTS
• 12.2. BACK-UP ALARM
• 12.3. HEADER HOSE ATTACHING KITS
• 12.4. VALVE AND LINKAGE
• 12.5. SIDE-SHIFT
• 12.6. LIGHT OPTION
• 12.7. OVERHEAD GUARD
• 12.8. VOLTAGE
• 12.9. HOSE TAKE-UP TWO STAGE LIMITED FREE-LIFT
• 12.10. HOSE TAKE-UP TWO STAGE FULL FREE-LIFT
• 12.11. HOSE TAKE-UP THREE STAGE FULL FREE-LIFT
• 13. NUMERICAL INDEX
• 14. USER SUPPORT INFORMATION