Yale E813 GP-GLP-GDP070-090LJ-MJ, GP-GLP-GDP100-120MJ Parts Manual 524208463

Description

• Model List:
  • GP-GLP-GDP070-090LJ-MJ, GP-GLP-GDP100-120MJ

• 1. GENERAL TRUCK
• 1.1. GENERAL TRUCK
• 1.2. OPERATOR MODULE
• 1.3. HOOD AND COVERS
• 1.4. FLOOR PLATES AND COVERS
• 1.5. NON-SUSPENSION SEAT
• 1.6. NON-SUSPENSION SEAT
• 1.7. FULL SUSPENSION SEAT SHEET 1 OF 2 ( S/N E813V03850C)
• 1.8. FULL SUSPENSION SEAT SHEET 2 OF 2 ( S/N E813V03850C)
• 1.9. FULL SUSPENSION SEAT
• 1.10. COUNTERWEIGHT
• 1.11. REAR ACCESS SCREEN
• 1.12. OVERHEAD GUARD
• 1.13. SOUND REDUCTION GASOLINE AND LPG WITH CAB AND ALL DIESEL
• 1.14. UNDERCARRIAGE PAN
• 1.15. LABELS AND DECALS
• 1.16. LOAD BACKREST
• 1.17. FORKS STANDARD TAPER – CLASS III
• 1.18. FORKS STANDARD TAPER – CLASS IV
• 1.19. FORKS POLISHED FULL BOTTOM TAPER – CLASS III AND IV
• 2. ENGINE ASSEMBLY
• 2.1. ENGINE MOUNTING DIESEL TIER II
• 2.2. ASSEMBLED ENGINE DIESEL TIER II
• 2.3. CYLINDER BLOCK DIESEL TIER II
• 2.4. CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II
• 2.5. VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II
• 2.6. CRANKSHAFT AND PISTONS DIESEL TIER II
• 2.7. OIL PAN AND PUMP DIESEL TIER II
• 2.8. WATER PUMP AND OUTLET DIESEL TIER II
• 2.9. TIMING GEAR DIESEL TIER II
• 2.10. EXHAUST MANIFOLD DIESEL TIER II
• 2.11. OIL FILTER DIESEL TIER II
• 2.12. OIL COOLER DIESEL TIER II
• 2.13. FUEL INJECTION PUMP DIESEL TIER II
• 2.14. FUEL INJECTION PUMP WITH BLEED BACK SYSTEM
• 2.15. ROTARY EXHAUSTER DIESEL TIER II
• 2.16. ENGINE MOUNTING GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.17. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2
• 2.18. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 2 OF 2
• 2.19. ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT – SHEET 1 OF 2
• 2.20. ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT – SHEET 2 0F 2
• 2.21. COIL ASSEMBLY
• 2.22. EXHAUST MANIFOLD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.23. ENGINE BELT DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT
• 2.24. CYLINDER BLOCK GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.25. CAMSHAFT AND OIL PAN GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.26. VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.27. CYLINDER HEAD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.28. INTAKE MANIFOLD AND FUEL RAIL GASOLINE – 4.3L EPA COMPLIANT
• 2.29. OIL PUMP GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 2.30. DRIP SHIELD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 3. EXHAUST SYSTEM
• 3.1. EXHAUST GASOLINE AND LPG
• 3.2. EXHAUST DIESEL TIER II
• 3.3. EXHAUST WRAPS PAPER INDUSTRY OPTION
• 4. COOLING SYSTEM
• 4.1. COOLING
• 4.2. FAN DRIVE ASSEMBLY
• 4.3. BAFFLE AND ATTACHING PARTS
• 5. FUEL SYSTEM
• 5.1. AIR INTAKE AND FILTER SYSTEM GASOLINE AND LPG
• 5.2. AIR FILTER GASOLINE AND LPG
• 5.3. FUEL SUPPLY SYSTEM GASOLINE
• 5.4. FUEL SUPPLY SYSTEM LPG
• 5.5. FUEL SUPPLY SYSTEM DIESEL TIER II
• 5.6. LPG TANK BRACKET FIXED
• 5.7. LPG TANK BRACKET SWING OUT
• 5.8. LPG TANK BRACKET SWING OUT/DROP DOWN
• 5.9. ENGINE FUEL SYSTEM LPG – 4.3L EPA COMPLIANT
• 5.10. THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT ENGINE
• 5.11. LPG REGULATING SYSTEM 4.3L EPA COMPLIANT ENGINE
• 5.12. THROTTLE BODY ASSEMBLY GASOLINE – 4.3L EPA COMPLIANT ENGINE
• 5.13. AIR INTAKE AND FILTER SYSTEM DIESEL TIER II
• 5.14. AIR FILTER TIER II – DIESEL
• 5.15. FUEL FILTER AND ATTACHING PARTS DIESEL TIER II
• 5.16. FUEL PUMP AND WATER SEPERATOR DIESEL TIER II
• 5.17. FUEL SENDER AND ATTACHING PARTS DIESEL TIER II
• 5.18. WATER SEPARATOR DIESEL TIER II
• 5.19. THROTTLE LINKAGE GASOLINE AND LPG – FORWARD/REVERSE LEVER
• 5.20. THROTTLE LINKAGE GASOLINE AND LPG – FOOT DIRECTIONAL CONTROL PEDAL
• 5.21. THROTTLE LINKAGE DIESEL TIER II
• 5.22. THROTTLE ARM ASSEMBLY
• 5.23. FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY
• 5.24. FOOT DIRECTIONAL CONTROL PEDAL
• 6. ELECTRICAL SYSTEM
• 6.1. ELECTRICAL SYSTEM COWL
• 6.2. INTRUMENT PANEL
• 6.3. ELECTRICAL SYSTEM ENGINE COMPARTMENT – GASOLINE AND LPG
• 6.4. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – GASOLINE AND LPG
• 6.5. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – GASOLINE AND LPG SAFETY (GS AND LPS)
• 6.6. ELECTRICAL SYSTEM DIESEL TIER II
• 6.7. ELECTRICAL SYSTEM TYPE DS
• 6.8. DISTRIBUTOR ASSEMBLY 4.3L EPA COMPLIANT
• 6.9. ALTERNATOR GS, LPS, DS
• 6.10. ALTERNATOR AND MOUNTING
• 6.11. STARTER MOTOR GASOLINE AND LPG – GM 4.3L
• 6.12. STARTER DIESEL TIER II
• 6.13. WIRE HARNESS DIESEL ENGINE ( S/N E813A01842C)
• 6.14. WIRE HARNESS DIESEL ENGINE (S/N E813A01843C )
• 6.15. WIRE HARNESS FUEL INJECTOR – GASOLINE GM 4.3L
• 6.16. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2
• 6.17. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2
• 6.18. WIRE HARNESS LPG REGULATOR – GM 4.3L
• 6.19. WIRE HARNESS MODULE – SHEET 1 OF 2 ( 3/2004)
• 6.20. WIRE HARNESS MODULE – SHEET 2 OF 2 ( 3/2004)
• 6.21. WIRE HARNESS MODULE – POWERSHIFT TRANSMISSION (3/2004 )
• 6.22. WIRE HARNESS SEALED ALTERNATOR
• 6.23. WIRE HARNESS ALTERNATOR TO CIRCUIT BREAKER – FUSED
• 6.24. WIRE HARNESS INTERFACE
• 6.25. WIRE HARNESS BRAKE PRESSURE SWITCH (S/N E813V02626C )
• 6.26. WIRE HARNESS BRAKE PRESSURE SWITCH ( S/N E813V02625C)
• 6.27. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL ( S/N E813V02625C)
• 6.28. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N E813V02626C )
• 6.29. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N E813V03851C )
• 6.30. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 1 0F 2
• 6.31. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 2 OF 2
• 7. TRANSMISSION
• 7.1. TRANSMISSION T086 – T089 – SHEET 1 OF 2 ( S/N E813V02052B)
• 7.2. TRANSMISSION T086 – T089 – SHEET 2 OF 2 ( S/N E813V02052B)
• 7.3. TRANSMISSION T118 – T121 – SHEET 1 OF 2 (S/N E813V02053B )
• 7.4. TRANSMISSION T118 – T121 – SHEET 2 OF 2 (S/N E813V02053B )
• 7.5. FLYWHEEL AND TORQUE CONVERTER
• 7.6. CLUTCH PACKS T096 – T098 ( S/N E813V02052B)
• 7.7. CLUTCH PACKS T118 – SINGLE SPEED (S/N E813V02053B )
• 7.8. CLUTCH PACKS T120 – T121 – TWO SPEED (S/N E813V02053B )
• 7.9. CONTROL VALVE TRANSMISSION
• 7.10. MANIFOLD VALVE
• 7.11. HIGH AND LOW VALVE
• 7.12. TRANSMISSION LINES
• 7.13. TRANSMISSION MOUNT
• 8. Drive Axle
• 8.1. DRIVE AXLE POWERSHIFT TRANSMISSION
• 8.2. DIFFERENTIAL ASSEMBLY
• 8.3. DRIVE WHEELS AND TIRES SINGLE – GP/GLP/GDP 070-090LJ/ML
• 8.4. DRIVE TIRES AND WHEELS SINGLE – GP/GLP/GDP 100-120MJ
• 9. STEERING SYSTEM
• 9.1. STEERING SYSTEM
• 9.2. STEER COLUMN
• 9.3. SHIFT LEVER
• 9.4. STEER AXLE
• 9.5. STEER CYLINDER
• 9.6. STEER PUMP
• 9.7. STEER TIRES AND WHEELS
• 10. BRAKE SYSTEM
• 10.1. BRAKE SYSTEM
• 10.2. MASTER CYLINDER AND BOOSTER
• 10.3. BRAKE RELAY ASSEMBLY
• 10.4. BRAKE ASSEMBLY 1830 MM SHORT WHEEL BASE
• 10.5. BRAKE ASSEMBLY 2100 WHEEL BASE
• 10.6. PARK BRAKE
• 11. HYDRAULIC SYSTEM
• 11.1. HYDRAULIC SYSTEM
• 11.2. HYDRAULIC CONTROL LINES THREE FUNCTION
• 11.3. HYDRAULIC CONTROL LINES FOUR FUNCTION
• 11.4. HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (TWO LEVERS WITHOUT DETENT) – THREE FUNCTION (THREE LEVERS WITH AND WITHOUT DETENT)
• 11.5. HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION – WITH DETENTED LEVERS
• 11.6. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION
• 11.7. HYDRAULIC FILTER HOUSING
• 11.8. HYDRAULIC PUMP
• 11.9. MAST INSTALLATION
• 11.10. TILT CYLINDERS
• 12. Mast-Two Stage Limited Free-Lift
• 12.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 12.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 12.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 12.4. MAIN LIFT CYLINDERS TWO STAGE LIMITED FREE-LIFT
• 12.5. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 13. Mast-Three Stage Full Free-Lift
• 13.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 13.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 13.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 13.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 13.5. MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT
• 13.6. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 13.7. FREE-LIFT CYLINDERS THREE STAGE FULL FREE-LIFT
• 13.8. CARRIAGE THREE STAGE FULL FREE-LIFT
• 14. Mast-Two Stage Full Free-Lift
• 14.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
• 14.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT
• 14.3. MAIN LIFT CYLINDERS TWO STAGE FULL FREE-LIFT
• 14.4. FREE-LIFT CYLINDERS TWO STAGE FULL FREE-LIFT
• 14.5. CARRIAGE TWO STAGE FULL FREE-LIFT
• 15. ATTACHMENTS AND HEADER HOSE GROUP
• 15.1. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT – 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/GDP90LJ)
• 15.2. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/GDP90LJ)
• 15.3. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT – 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/GLP/GDP120MJ)
• 15.4. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/GLP/GDP120MJ)
• 15.5. INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/GDP90LJ)
• 15.6. INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT – 48-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/GDP90LJ)
• 15.7. INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT – 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/GDP90LJ)
• 15.8. INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – 54 AND 60-INCH
• 15.9. INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT – 54 AND 60-INCH
• 15.10. QUICK DISCONNECT FITTINGS
• 15.11. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 15.12. AUXILIARY TUBE EXTENSION KIT THREE STAGE FULL FREE-LIFT
• 15.13. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 15.14. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 15.15. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 15.16. ACCUMULATOR MAST LOAD DAMPENING
• 16. OPTIONS
• 16.1. CAB ATTACHING PARTS – SHEET 1 OF 6
• 16.2. CAB ATTACHING PARTS – SHEET 2 OF 6
• 16.3. CAB ATTACHING PARTS – SHEET 3 OF 6
• 16.4. CAB ATTACHING PARTS – SHEET 4 OF 6
• 16.5. CAB ATTACHING PARTS – SHEET 5 OF 6
• 16.6. CAB ATTACHING PARTS – SHEET 6 OF 6
• 16.7. CAB DOOR ASSEMBLY – LEFT HAND
• 16.8. CAB DOOR ASSEMBLY – RIGHT HAND
• 16.9. CAB WIRE HARNESSES
• 16.10. CAB WIRE HARNESS WORKLIGHTS AND STROBE LIGHT
• 16.11. CAB WIRE HARNESS HEADLIGHT AND HANDHELD LIGHT
• 16.12. HEATER INSTALLATION GASOLINE
• 16.13. HEATER INSTALLATION LPG
• 16.14. HEATER INSTALLATION DIESEL TIER II
• 16.15. DRIVE TIRES AND WHEELS DUAL
• 16.16. BACK-UP ALARM
• 16.17. WIRE HARNESS BACK-UP ALARM
• 16.18. FENDER EXTENSIONS
• 16.19. DUAL MIRRORS WITHOUT CAB
• 16.20. FRONT HEADLIGHTS WITHOUT CAB
• 16.21. REAR DRIVE LIGHT WITHOUT CAB
• 16.22. REAR DRIVE LIGHTS WITH AMBER STROBE – WITHOUT CAB (S/N E813V03419B )
• 16.23. STROBE LIGHT AMBER – WITHOUT CAB ( S/N E813V03418B)
• 16.24. AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (S/N E813V03419B )
• 16.25. LIFTING EYES
• 16.26. LIGHTS, BACK-UP AND BRAKE
• 16.27. LIGHTS, LED BACK-UP AND BRAKE
• 16.28. WIRE HARNESS PRESSURE SWITCH – LED BRAKE LIGHTS
• 16.29. PLUGS WITHOUT BACK-UP AND BRAKE LIGHTS
• 17. FIELD CONVERSION KITS
• 17.1. DUAL WHEEL CONVERSION
• 17.2. WIDE TIRE CONVERSION
• 17.3. DIRECTIONAL CONTROL CONVERSION
• 17.4. CONTROL VALVE CONVERSION KITS
• 17.5. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 17.6. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 17.7. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 17.8. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT – A751
• 17.9. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT – A752
• 17.10. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 18. NUMERICAL INDEX
• 19. USER SUPPORT INFORMATION