Yale G807 ERP030VT, ERP035VT, ERP040VT Parts Manual 524308693

Description

• Model List:
  • ERP030VT, ERP035VT, ERP040VT

• 1. GENERAL TRUCK
• 1.1. HOOD AND COUNTERWEIGHT COVER
• 1.2. HOOD AND COUNTERWEIGHT COVER
• 1.3. HOOD AND COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION ( 10/2013)
• 1.4. HOOD AND COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION (10/2013 11/2014)
• 1.5. HOOD AND COUNTERWEIGHT COVER WITH RAPID CHARGE (11/2014 )
• 1.6. SIDE PANELS
• 1.7. COUNTERWEIGHT
• 1.8. OVERHEAD GUARD
• 1.9. OVERHEAD GUARD
• 1.10. OVERHEAD GUARD
• 1.11. OVERHEAD GUARD DRIVE-IN RACK ( S/N G807N03441K)
• 1.12. OVERHEAD GUARD DRIVE-IN RACK (S/N G807N03442K )
• 1.13. OVERHEAD GUARD WITH INBOARD TAIL LIGHTS ( 10/2013)
• 1.14. COWL MOUNT
• 1.15. COWL MOUNT
• 1.16. FLOOR PLATES
• 1.17. DASH AND STEERING COLUMN COVERS FIXED COLUMN
• 1.18. DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN
• 1.19. BATTERY TRAY OPTIONS SIDE REMOVAL
• 1.20. BATTERY TRAY OPTIONS DROP-IN
• 1.21. HORIZONTAL BATTERY TRAY
• 1.22. LABELS EXTERIOR
• 1.23. LABELS INTERIOR
• 1.24. LABELS HYDRAULIC CONTROL FUNCTIONS
• 1.25. NON SUSPENSION SEAT WITH BOLT IN SENSOR
• 1.26. NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS – WITH SNAP IN SENSOR
• 1.27. FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 1.28. FULL SUSPENSION SEAT RECLINER AND DAMPER KITS – SHEET 2 OF 4
• 1.29. FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4
• 1.30. SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT – SHEET 4 OF 4
• 1.31. SEAT SCISSORS HEAVY DUTY – SWIVEL AND NON-SWIVEL SEATS
• 1.32. ARMREST SLIDER ASSEMBLY
• 1.33. ARMREST SLIDER ASSEMBLY
• 1.34. FORKS OPTIONAL
• 1.35. STATIC STRAP
• 1.36. LOAD BACKREST EXTENSION
• 2. ELECTRICAL SYSTEM
• 2.1. ELECTRICAL ARRANGEMENT
• 2.2. ELECTRICAL ARRANGEMENT
• 2.3. CONTROLLERS
• 2.4. CONTROLLER HOIST AND FAN ASSEMBLY ( 10/2013)
• 2.5. CONTROLLER HOIST AND FAN ASSEMBLY (10/2013 )
• 2.6. CONTROLLER TRACTION AND FAN ASSEMBLY ( 10/2013)
• 2.7. CONTROLLER TRACTION AND FAN ASSEMBLY (10/2013 )
• 2.8. BATTERY CONNECTOR AND CABLE ASSEMBLY WITHOUT RAPID CHARGE OPTION
• 2.9. BATTERY CONNECTOR AND CABLE ASSEMBLY WITH RAPID CHARGE OPTION ( 10/2013)
• 2.10. BATTERY CONNECTOR AND CABLE ASSEMBLY WITH RAPID CHARGE AND E-STEERING (10/2013 )
• 2.11. DISPLAY
• 2.12. AUXILIARY KEY SWITCH ASSEMBLY
• 2.13. FUSE PANEL ASSEMBLY
• 2.14. CONTACTOR E
• 2.15. CONTACTOR EE ( 11/2015)
• 2.16. CONTACTOR SEALED (11/2015 )
• 2.17. TILT SENSOR GROUP
• 2.18. MINI-LEVER CONTROLS 3 FUNCTION ( 2/2019)
• 2.19. MINI-LEVER CONTROLS 3 FUNCTION – WITH RTST (2/2019 )
• 2.20. MINI-LEVER CONTROLS 3 FUNCTION – WITHOUT RTST (2/2019 )
• 2.21. MINI-LEVER CONTROLS 4 FUNCTION ( 2/2019)
• 2.22. MINI-LEVER CONTROLS 4 FUNCTION – WITHOUT RTST (2/2019 )
• 2.23. MINI-LEVER CONTROLS 4 FUNCTION – WITH RTST (2/2019 )
• 2.24. LIGHTS WITH STANDARD OVERHEAD GUARD
• 2.25. LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD
• 2.26. WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS ( 10/2013)
• 2.27. WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS (10/2013 )
• 2.28. WIRE HARNESS RH LIGHTS – STANDARD OPTION WITH DRIVE-IN RACK ( 10/2013)
• 2.29. WIRE HARNESS RH LIGHTS – STANDARD OPTION WITH DRIVE-IN RACK (10/2013 )
• 2.30. WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNAL ( 10/2013)
• 2.31. WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNAL (10/2013 )
• 2.32. WIRE HARNESS RH LIGHTS – FREEZER OPTION WITH DRIVE-IN RACK ( 10/2013)
• 2.33. WIRE HARNESS RH LIGHTS – FREEZER OPTION WITH DRIVE-IN RACK (10/2013 )
• 2.34. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 ( 10/2013)
• 2.35. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 ( 10/2013)
• 2.36. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (10/2013 11/2014)
• 2.37. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (10/2013 11/2014)
• 2.38. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2014 11/2015)
• 2.39. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2014 11/2015)
• 2.40. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2015 )
• 2.41. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2015 )
• 2.42. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 ( 10/2013)
• 2.43. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 ( 10/2013)
• 2.44. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (10/2013 11/2015)
• 2.45. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (10/2013 11/2015)
• 2.46. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (11/2015 )
• 2.47. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (11/2015 )
• 2.48. WIRE HARNESS MANUAL INTERLOCK
• 2.49. WIRE HARNESS MANUAL HYDRAULICS
• 2.50. WIRE HARNESS SYNCHRONOUS STEERING
• 2.51. WIRE HARNESS STEER UNIT
• 2.52. WIRE HARNESS STEER COLUMN
• 2.53. WIRE HARNESS HYDRAULIC FLUID LEVEL AND PRESSURE
• 2.54. WIRE HARNESS LIGHTS WITH OVERHEAD GUARD ( 10/2013)
• 2.55. WIRE HARNESS LIGHTS WITH OVERHEAD GUARD (10/2013 )
• 2.56. WIRE HARNESS LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD ( 10/2013)
• 2.57. WIRE HARNESS LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (10/2013 )
• 2.58. WIRE HARNESS DC CONVERTER – 12V Outlet ( 9/2013)
• 2.59. WIRE HARNESS DC CONVERTER – 12V Outlet ( 9/2013)
• 2.60. WIRE HARNESS DC/DC CONVERTER
• 2.61. WIRE HARNESS AUXILIARY PLUG
• 3. DRIVE UNIT
• 3.1. DRIVE UNIT ASSEMBLY
• 3.2. TRACTION MOTOR ASSEMBLY
• 3.3. TRANSMISSION COVER AND BRAKE DISCS
• 3.4. TRANSMISSION HOUSING
• 3.5. TRANSMISSION INPUT
• 3.6. TRANSMISSION OUTPUT
• 3.7. DRIVE TIRE AND WHEEL ASSEMBLY CUSHION
• 3.8. DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC – WATTS
• 3.9. DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC – MONARCH
• 4. STEERING SYSTEM
• 4.1. STEER AXLE MOUNTING
• 4.2. STEER AXLE ASSEMBLY
• 4.3. STEER TIRE AND WHEEL ASSEMBLY CUSHION
• 4.4. STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC – WATTS
• 4.5. STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC – MONARCH
• 4.6. STEERING WHEEL AND COLUMN FIXED
• 4.7. STEERING WHEEL AND COLUMN TELESCOPIC
• 4.8. STEERING COLUMN ASSEMBLY FIXED ( 10/2013)
• 4.9. STEERING COLUMN ASSEMBLY FIXED (10/2013 )
• 4.10. STEERING COLUMN ASSEMBLY TELESCOPIC ( 10/2013)
• 4.11. STEERING COLUMN ASSEMBLY TELESCOPIC (10/2013 )
• 4.12. STEERING HAND PUMP ASSEMBLY
• 4.13. STEERING HAND PUMP ASSEMBLY
• 4.14. STEERING ACCUMULATOR
• 5. BRAKE SYSTEM
• 5.1. BRAKE ASSEMBLY HYDRAULIC
• 5.2. MASTER CYLINDER
• 5.3. PARKING BRAKE RELEASE
• 5.4. ACCELERATOR PEDAL STANDARD
• 5.5. ACCELERATOR PEDAL FOOT DIRECTIONAL CONTROL
• 6. HYDRAULIC SYSTEM
• 6.1. HYDRAULIC HOSES AND FITTINGS SUPPLY AND RETURN
• 6.2. HYDRAULIC HOSES AND FITTINGS STEERING ( 11/2014)
• 6.3. HYDRAULIC HOSES AND FITTINGS STEERING – WITH SYNCRONOUS STEERING (11/2014 )
• 6.4. HYDRAULIC HOSES AND FITTINGS STEERING – WITHOUT SYNCRONOUS STEERING (11/2014 )
• 6.5. HYDRAULIC HOSES AND FITTINGS AUXILIARY HOSES
• 6.6. RETURN TO SET TILT
• 6.7. HYDRAULIC POWER UNIT INSTALLATION
• 6.8. HYDRAULIC POWER UNIT INSTALLATION
• 6.9. HYDRAULIC HOSE MAST
• 6.10. HYDRAULIC TANK ASSEMBLY
• 6.11. HYDRAULIC FILTER HOUSING
• 6.12. HYDRAULIC PUMP AND MOTOR ASSEMBLY
• 6.13. HYDRAULIC MOTOR
• 6.14. HYDRAULIC PUMP
• 6.15. HYDRAULIC CONTROLS MANUAL
• 6.16. MANUAL CONTROL LEVERS
• 6.17. CONTROL VALVE MANUAL – 3 AND 4 FUNCTION ( 10/2011)
• 6.18. HYDRAULIC CONTROL VALVE MANUAL – 3 AND 4 FUNCTION
• 6.19. INLET SECTION MANUAL HYDRAULIC CONTROL VALVE
• 6.20. LIFT/TILT/AUXILIARY SECTION MANUAL HYDRAULIC CONTROL VALVE
• 6.21. POSITIONER SENSOR MANUAL HYDRAULIC CONTROL VALVE
• 6.22. TIE RODS MANUAL HYDRAULIC CONTROL VALVE
• 6.23. OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE
• 6.24. HYDRAULIC CONTROLS ELECTRO-HYDRAULIC
• 6.25. CONTROL VALVE ELECTRO-HYDRAULIC – 3 AND 4 FUNCTION
• 6.26. INLET SECTION ELECTRO-HYDRAULIC CONTROL VALVE
• 6.27. LIFT/TILT/SPACER SECTION ELECTRO-HYDRAULIC CONTROL VALVE
• 6.28. TIE RODS ELECTRO-HYDRAULIC CONTROL VALVE
• 6.29. MAST/TILT CYLINDER INSTALLATION
• 6.30. TILT CYLINDER ASSEMBLY
• 7. Mast-Two Stage Limited Free-Lift
• 7.1. MAST ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661
• 7.2. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661
• 7.3. CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661 – STANDARD
• 7.4. HEADER HOSE ASSEMBLY TWO STAGE LMITED FREE-LIFT – C661
• 8. Mast-Three Stage Full Free-Lift
• 8.1. MAST ASSEMBLY THREE STAGE FULL FREE LIFT – C662 – INNER, INTERMEDIATE AND OUTER
• 8.2. MAIN LIFT ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 8.3. MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 8.4. FREE LIFT ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 8.5. FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 8.6. CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 8.7. HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT – C662 ( 12/2012)
• 8.8. HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT – C662 (12/2012 )
• 9. Mast-Two Stage Full Free-Lift
• 9.1. MAST ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 9.2. MAIN LIFT ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 9.3. FREE LIFT ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 9.4. MAIN LIFT CYLINDER LH TWO STAGE FULL FREE LIFT – C663
• 9.5. MAIN LIFT CYLINDER RH TWO STAGE FULL FREE LIFT – C663
• 9.6. FREE LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 9.7. CARRIAGE ASSEMBLY TWO STAGE FULL FREE- LIFT
• 9.8. HEADER HOSE ASSEMBLY TWO-STAGE FULL FREE-LIFT – C663
• 10. MAST-FOUR STAGE FULL FREE-LIFT
• 10.1. OUTER MAST FOUR STAGE FULL FREE-LIFT
• 10.2. OUTER INTERMEDIATE MAST MAIN LIFT – FOUR STAGE FULL FREE-LIFT
• 10.3. INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT
• 10.4. INNER MAST FREE-LIFT – FOUR STAGE FULL FREE-LIFT
• 10.5. MAIN LIFT CYLINDER RIGHT HAND – FOUR STAGE FULL FREE-LIFT
• 10.6. MAIN LIFT CYLINDER LEFT HAND – FOUR STAGE FULL FREE-LIFT
• 10.7. FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT
• 10.8. LIFT CHAINS FOUR STAGE FULL FREE-LIFT
• 10.9. FREE-LIFT HOSE FOUR STAGE FULL FREE-LIFT
• 10.10. LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT
• 10.11. LOAD BACKREST
• 10.12. CARRIAGE SIX ROLLER – FOUR STAGE FULL FREE-LIFT
• 10.13. HOSE ATTACHING PARTS THREE FUNCTION – FOUR STAGE FULL FREE-LIFT ( 4/2015)
• 10.14. HOSE ATTACHING PARTS THREE FUNCTION – FOUR STAGE FULL FREE-LIFT (4/2015 )
• 10.15. HOSE ATTACHING PARTS FOUR FUNCTION – FOUR STAGE FULL FREE-LIFT ( 4/2015)
• 10.16. HOSE ATTACHING PARTS FOUR FUNCTION – FOUR STAGE FULL FREE-LIFT (4/2015 )
• 10.17. HEADER HOSES THREE AND FOUR FUNCTION ( 4/2015)
• 10.18. HEADER HOSES THREE AND FOUR FUNCTION (4/2015 )
• 10.19. INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT
• 10.20. INTEGRAL SIDE-SHIFT HYDRAULIC HOSE FOUR STAGE FULL FREE-LIFT
• 11. OPTIONS
• 11.1. AUDIBLE ALARM
• 11.2. DC/DC CONVERTER WITHOUT AUXILIARY PLUG HARNESS
• 11.3. DC/DC CONVERTER WITH AUXILIARY PLUG HARNESS
• 11.4. CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 11.5. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE- LIFT – 977MM 38.5 IN (12/2016 )
• 11.6. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 907 MM 35.7 IN (12/2016 )
• 11.7. CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT – C662 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 11.8. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE- LIFT – 977 MM 38.5 IN (12/2016 )
• 11.9. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – 907 MM 35.7 IN (12/2016 )
• 11.10. CARRIAGE ASSEMBLY TWO STAGE FULL FREE LIFT – C663 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 11.11. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE- LIFT – 977 MM 38.5 IN (12/2016 )
• 11.12. BEARING KIT LOWER BEARING – INTEGRAL SIDE-SHIFT CARRIAGE
• 11.13. KIT ISS CARRIAGE – SOLID LINK KIT
• 11.14. INTEGRAL SIDE-SHIFT CYLINDER
• 11.15. INTEGRAL SIDE-SHIFT CYLINDER ROD ASSEMBLY (12/2016 )
• 11.16. INTEGRAL SIDE-SHIFT FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
• 11.17. INTEGRAL SIDE-SHIFT FORK POSITIONER – 2 AND 3 FFL ( 12/2016)
• 11.18. INTEGRAL SIDE-SHIFT FORK POSITIONER (977 MM) – TWO AND THREE STAGE FFL CLASS II (12/2016 )
• 11.19. FORK POSITIONER ASSEMBLY
• 11.20. AUXILIARY TUBE EXTENSIONS TWO-STAGE LIMITED FREE-LIFT
• 11.21. AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT
• 11.22. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT – MEDIUM DUTY 1.2-1.6T (12/2016 )
• 11.23. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT – HEAVY DUTY 1.6 – 2.0T (12/2016 )
• 11.24. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION TWO AND THREE STAGE FULL FREE-LIFT – MEDIUM DUTY 1.2-1.6T
• 11.25. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, THREE STAGE FULL FREE-LIFT – HEAVY DUTY 1.6 – 2.0T
• 11.26. REVERSE HANDLE
• 11.27. IMPACT SENSOR
• 11.28. FIRE EXTINGUISHER
• 11.29. DOME LIGHT
• 11.30. REAR REFLECTORS
• 11.31. STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT
• 11.32. FRONT WORK AND MARKER LIGHTS
• 11.33. INBOARD REAR LIGHTS
• 11.34. WIRE HARNESS AUTO LIGHT ACTIVATION
• 11.35. DUAL MIRRORS REAR VIEW
• 11.36. DUAL MIRRORS REAR VIEW – WITH DRIVE-IN RACK
• 11.37. MIRROR PANORAMIC – WITH STANDARD OVERHEAD GUARD
• 11.38. MIRROR PANORAMIC – WITH LOW-PROFILE OVERHEAD GUARD
• 11.39. TRACTION SPEED LIMITER
• 11.40. TRACTION SPEED LIMITER
• 11.41. WIRE HARNESS AUTO LIGHT ACTIVATION
• 12. FIELD CONVERSION KITS
• 12.1. HYDRAULIC VALVE CONVERSION KIT
• 12.2. LIGHT KITS