Yanmar B55W-1 Wheel Excavator Operation And Maintenance Manual

Description

• Model List:
  • B55W-1 Wheel Excavator

• 1. To the Operator of a YANMAR Excavator
• 2. Learn the Signal Words Used with the Safety Alert Symbol
• 3. Location of Safety Labels
• 4. Warnings for operation, inspection and maintenance (190-00688, 190-00092)
• 5. Warnings for High Voltage (190-00689, 190-00096)
• 6. Warnings When Opening a Front Window (190-00690, 190-01082)
• 7. Warnings for front attachments (190-00652)
• 8. keep out of the swing area (2190-3379, 190-00090)
• 9. WARNINGs FOR Leaving Operators Seat (190-00693, 190-00094)
• 10. Warnings for Batteries Maintenance (2190-2533A, 190-00100)
• 11. Warnings for Handling an Accumulator (190-00703, 190-00099)
• 12. Warnings for Hot Coolant (190-00692, 190-00097)
• 13. Warnings For Rotating Parts (190-00694, 190-00095, 190-00557)
• 14. Warning for a Hot Surface (19000648)
• 15. Warning Tag – Used When Inspection and Maintenance (190-00695, 190-00098)
• 16. Caution for Gear Shift (190-00156)
• 17. Summary of Safety Precautions for Lifting in Digging Mode
• 18. Unauthorized Modifications
• 19. General Hazard Information
• 20. Safety Rules
• 21. Safety Features
• 22. Inside Operators Compartment
• 23. Clothing and Personal Protective Items
• 24. Breathing Masks, Ear Protection May Be Required
• 25. Mounting and Dismounting
• 26. Fuel, Oil and Hydraulic Fluid Fire Hazards
• 27. Precautions When Handling Fluids at High Temperature
• 28. Asbestos Dust Hazard Prevention
• 29. Injury from Work Equipment
• 30. Fire Extinguisher and First Aid Kit
• 31. Protection from Falling or Flying Objects
• 32. Attachment Precautions
• 33. Accumulator
• 34. Indoor Ventilation
• 35. Emergency Exit
• 36. Before Starting Engine
• 37. Work Site Precautions
• 38. Checks Before Starting Engine
• 39. Engine Starting
• 40. Before Operating Machine
• 41. Machine Operation
• 42. When Swinging or Changing Direction of Travel
• 43. Travel Precautions
• 44. Traveling on Slopes
• 45. Prohibited Operations
• 46. Precautions for Operation
• 47. Avoid High-voltage Cables
• 48. Operate Carefully on Snow, Ice and in Very Cold Temperatures
• 49. Operations on Slopes
• 50. Parking Machine
• 51. Never Let Anyone Ride on Attachment
• 52. Maintenance
• 53. Warning Tag
• 54. Clean Before Inspection or Maintenance
• 55. Proper Tools
• 56. Use of Lighting
• 57. Fire Prevention and Explosion Prevention
• 58. Burn Prevention
• 59. Welding Repairs
• 60. Warning for Counterweight and Front Attachment Removal
• 61. Precautions for Removal, Installation, and Storage of Attachments
• 62. Precautions when Working on Machine
• 63. Lock Inspection Covers
• 64. Crushing Prevention and Cutting Prevention
• 65. Supports and Blocking for Work Equipment
• 66. Action When Abnormally Is Found During Inspection
• 67. Precautions with High Pressure Line, Tubes and Hoses
• 68. Waste Materials
• 69. Battery
• 70. Battery Hazard Prevention
• 71. Boost Starting or Charging Engine Batteries
• 72. Precautions When Towing
• 73. Shipping and Transportation
• 74. Obey State and Local Over-the-Road Regulations
• 75. Excavator Rated Lift Capacity Tables
• 76. Lifting Capacity (Without Dozer)
• 77. Lifting Capacity (With Dozer)
• 78. Operating Controls
• 78.1. Component Locations
• 78.2. Operators Area
• 78.3. Operational Controls and Panels
• 78.3.1. Digital Clock
• 78.3.2. Instrument Panel
• 78.3.3. Travel Speed Change Lever
• 78.3.4. Hazard Warning Light Switch
• 78.3.5. Work Light Switch
• 78.3.6. Warning Light Switch (Optional)
• 78.3.7. Stereo
• 78.3.8. Cigar Lighter
• 78.3.9. Starter Switch
• 78.3.10. Dozer Blade Control Lever
• 78.3.11. Right Hand Work Lever (Joystick)
• 78.3.12. Horn Switch (Right Hand Work Lever)
• 78.3.13. Two way Switch
• 78.3.14. Boom Swing Selector Switch
• 78.3.15. Left Hand Work Lever
• 78.3.16. Engine Speed Control Lever
• 78.3.17. Heater and Air Conditioner Control Panel
• 78.3.18. Safety Lever
• 78.3.19. Steering Console
• 78.3.20. Steering Tilt Lever
• 78.4. Steering Console
• 78.4.1. Combination Switch
• 78.4.2. Working Lamp Indicator Light
• 78.4.3. Directional / Hazard Indicator Light
• 78.4.4. Travel Indicator Light
• 78.4.5. High Beam Indicator Light
• 78.4.6. Brake Oil Pressure Warning Light
• 78.4.7. Parking Brake Warning Light
• 78.4.8. Boom Swing Indicator Light
• 78.4.9. Transmission Selector Switch
• 78.4.10. Headlight Switch
• 78.4.11. Ram Lock Switch
• 78.4.12. Travel/Work/Park Selector Switch
• 78.5. Instrument Panel
• 78.5.1. Inspection of the controls for operation
• 78.5.2. Preheat Completion Indicator Light
• 78.5.3. Fuel Level Warning Light
• 78.5.4. Air Cleaner Clogging Warning Light
• 78.5.5. Engine Overheat Warning Light
• 78.5.6. Battery Charge Warning Light
• 78.5.7. Engine Oil Pressure Warning Light
• 78.5.8. Engine Coolant Temperature Gauge
• 78.5.9. Fuel Gauge
• 78.5.10. Hour Meter
• 78.6. Heating and Air-conditioning System
• 78.6.1. Location of Vents
• 78.6.2. Control Switches
• 78.6.3. Additional Operating Instructions
• 78.7. Stereo (If Equipped)
• 78.7.1. Security and Area Code Setting.
• 78.7.2. Order to Set Up Security and Area Code
• 78.7.3. Front Panel
• 78.7.4. Power/Volume Control Knob
• 78.7.5. Sound Mode Selection Button
• 78.7.6. Band Selection Switch
• 78.7.7. Tuning Up/Down
• 78.7.8. 6. Auto Memory and Preset Scan Button / Preset Station Button
• 78.7.9. Tape Slot
• 78.7.10. Tape Ejection Button
• 78.7.11. Cassette and Program Buttons
• 78.7.12. Security Warning LED
• 78.7.13. Scan
• 78.7.14. LCD
• 78.7.15. Care of Stereo
• 78.8. Miscellaneous Electrical Devices
• 78.8.1. Room Light
• 78.8.2. Pilot Cutoff Switch
• 78.8.3. Circuit Breaker
• 78.8.4. Fusible Link
• 78.9. Fuse Box
• 78.10. Seat Adjustment
• 78.10.1. Forward / Backward Adjustment (Figure 70)
• 78.10.2. Adjusting the Seats Tilt and Seat Height (Figure 70)
• 78.10.3. Weight Adjustment (Figure 70)
• 78.10.4. Adjusting Reclining (Figure 70)
• 78.10.5. Moving the Total Seat Setting Forward/Backward (Figure 70)
• 78.10.6. Angle Adjustment of Armrest (Figure 71)
• 78.10.7. Headrest (Figure 71)
• 78.11. Seat Belt
• 78.11.1. Seat Belt Locking and Unlocking
• 78.12. Front Windows
• 78.12.1. Front Upper Window
• 78.12.2. Front Bottom Window
• 78.13. Door Side Latch
• 78.14. Cab Storage Compartments
• 78.15. Ashtray
• 78.16. Upper Structure Swing Lock Pin
• 78.17. Boom Swing Lock
• 78.18. Wheel Chocks
• 78.19. Emergency Glass Breaking Tool
• 79. Operation
• 79.1. To Handle a New Excavator
• 79.1.1. Lubrication and filters
• 79.2. Starting and Stopping The Engine
• 79.2.1. Inspection Before Starting Engine
• 79.2.2. Operational Checks Before Starting Engine
• 79.2.3. Engine Start
• 79.2.4. Cold Weather Starting
• 79.2.5. Starting Engine with a Booster cable
• 79.2.6. Hydraulic System Warm-up
• 79.2.7. Hydraulic System Warm-up – Cold Weather
• 79.2.8. Engine Shutdown
• 79.2.9. Check and Confirmation After Stopping Engine
• 79.3. Safety Lever
• 79.3.1. Before Traveling
• 79.3.2. Over the Road Traveling Procedures
• 79.3.3. Traveling On a Work Site
• 79.3.4. Traveling On a Slope
• 79.3.5. Parking
• 79.3.6. Travel Problems
• 79.4. Operating Instructions
• 79.4.1. Engine Speed Control
• 79.4.2. Steering Wheel
• 79.4.3. Accelerator Pedal
• 79.4.4. Brake Pedal
• 79.4.5. Work Lever (Joysticks) (ISO Style)
• 79.4.6. Boom Swing Control
• 79.4.7. Dozer Blade Control Lever
• 79.5. Operating Precautions
• 79.5.1. Working In Water
• 79.5.2. Grading
• 79.5.3. Be careful of blade position
• 79.5.4. Precautions for blade use
• 79.5.5. Use care when crowding (moving in) front attachment
• 79.5.6. Be careful not to hit obstacles with blade
• 79.5.7. Be careful of Lower Structure
• 79.6. Parking Excavator
• 79.7. Towing Procedure
• 79.8. Hydraulic Breaker
• 79.8.1. Selection of Hydraulic Breaker
• 79.8.2. Hydraulic Hoses and Tubing for Breaker
• 79.8.3. Hydraulic Breaker Operation
• 79.8.4. To activate breaker
• 79.8.5. To Activate The Actuator of Two Way Type
• 79.8.6. Hydraulic Oil and Filter Service Intervals
• 79.9. Operating Techniques
• 79.9.1. Lifting
• 79.10. Operation Under Unusual Conditions
• 79.10.1. Operation In Extreme Cold
• 79.10.2. Operation In Extreme Heat
• 79.10.3. Operation In Dusty or Sandy Areas
• 79.10.4. Operation In Rainy or Humid Conditions
• 79.10.5. Operation In Salt Water Areas
• 79.10.6. Operation at High Altitudes
• 80. Inspection, Maintenance and Adjustment
• 80.1. Serial Numbers
• 80.2. Safety Precautions
• 80.3. Preliminary Work Machine Setup for Maintenance
• 80.4. Table of Recommended Lubricants
• 80.5. Fluid Capacities
• 80.6. Lubrication and Service Chart
• 80.7. Maintenance Intervals
• 80.7.1. Hour / Daily Service
• 80.7.2. Hour / Weekly Service
• 80.7.3. Hour / Monthly Service
• 80.7.4. Hour / 3 Month Service
• 80.7.5. Hour / 6 Month Service
• 80.7.6. Hour / Yearly Service
• 80.7.7. Hour / Biennial Service
• 80.7.8. ,000 Hour / Six Year Service
• 80.8. Hour / Daily Service
• 80.8.1. Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
• 80.8.2. Grease Dozer Blade Pins
• 80.8.3. Grease Boom, Arm and Front Attachment Pins
• 80.8.4. Check Engine Oil Level
• 80.8.5. Check Level of Hydraulic Oil Tank
• 80.8.6. Check for Leaks in Hydraulic System
• 80.8.7. Check Fuel Level
• 80.8.8. Check Fuel Water Separator
• 80.8.9. Check for Leaks in Fuel System
• 80.8.10. Check Oil Level of Swing Reduction Device
• 80.8.11. Check Cooling System and Refill as Required
• 80.8.12. Check Level of Window Washer Liquid
• 80.8.13. Clean Dust Net in front of Radiator
• 80.8.14. Clean Engine Air Intake Precleaner
• 80.8.15. Inspect Bucket Teeth and Side Cutters for Signs of Wear
• 80.8.16. Check Engine Fan Belt for Cracks, Wear and Correct Tension
• 80.8.17. Inspect Seat Belt for Proper Operation
• 80.8.18. Inspect Structure for Cracks and Faulty Welds
• 80.8.19. Check Operation of All Switches
• 80.8.20. Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights
• 80.8.21. Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operati…
• 80.8.22. Check Operation of All Controls
• 80.8.23. Inspect for Any Loose or Missing Nuts and Bolts
• 80.9. Hour / Weekly Service
• 80.9.1. Perform All 10 Hour / Daily Service Checks
• 80.9.2. Grease Boom, Arm and Front Attachment Pins
• 80.9.3. Grease Dozer Blade Pins
• 80.9.4. Grease Front Axle Pin
• 80.9.5. Grease Swing Bearing
• 80.9.6. Grease Boom Swing Cylinder Head
• 80.9.7. Change Engine Oil and Filter
• 80.9.8. Drain Water and Sediment from Fuel Tank
• 80.9.9. Clean Fuel Tank Strainer
• 80.9.10. Drain and Refill Transmission Fluid (Drain and Refill after First 50 Hours)
• 80.9.11. Drain and Refill Hub Reduction Gear Oil
• 80.9.12. Drain and Refill Front Axle Case Oil
• 80.9.13. Drain and Refill Rear Axle Case Oil
• 80.9.14. Check Battery Fluid Level and Condition
• 80.10. Hour / Monthly Service
• 80.10.1. Perform All 10 Hour / Daily and 50 Hour/Weekly Service Checks
• 80.10.2. Change Engine Oil
• 80.10.3. Change Swing Reduction Device Oil (Drain and Refill after First 250 Hours)
• 80.10.4. Drain Water and Sediment from Hydraulic Oil Tank
• 80.10.5. Change Pilot Filter
• 80.10.6. Replace Hydraulic Oil Return Filter (After First 250 Hours)
• 80.10.7. Clean Outer Element of Two Stage Air Cleaner
• 80.10.8. Inspect Pins and Bushings of Front End Attachments for Signs of Wear
• 80.10.9. Inspect Fuel System Hose Clamps
• 80.11. Hour / 3 Month Service
• 80.11.1. Perform All 10 Hour / Daily, 50 Hour / Weekly, and 250 hour Service Checks
• 80.11.2. Grease Swing Gear
• 80.11.3. Grease Drive Shaft (6 Points)
• 80.11.4. Grease Front Axle Steering Knuckle (2 X 2 points, 4 points)
• 80.11.5. Change Engine Oil and Filter
• 80.11.6. Change Fuel Filter
• 80.11.7. Replace Hydraulic Oil Return Filter
• 80.11.8. Change Pilot Filter
• 80.11.9. Replace Outer and Inner Air Cleaner Elements
• 80.11.10. Clean Radiator, Oil Cooler and Air Conditioner Condenser Coil
• 80.12. Hour / 6 Month Service
• 80.12.1. Perform All 10 Hour / Daily, 50 Hour / Weekly, 250 hour and 500 hour Service Checks
• 80.12.2. Grease Swing Reduction Gear
• 80.12.3. Change Swing Reduction Device Oil
• 80.12.4. Drain and Refill Transmission Fluid
• 80.12.5. Drain and Refill Front Axle Case Oil
• 80.12.6. Drain and Refill Rear Axle Case Oil
• 80.12.7. Drain and Refill Hub Reduction Gear Oil
• 80.12.8. Clean Fuel Tank Suction Strainer
• 80.12.9. Clean Fuel Injection Priming Pump Strainer
• 80.12.10. Check Air Conditioner Refrigerant
• 80.13. Hour / Yearly Service
• 80.13.1. Perform All Daily, 50, 250, 500 and 1,000 Operating Hour Service Checks
• 80.13.2. Change Radiator Coolant
• 80.13.3. Hydraulic Oil Exchange and Suction Strainer Cleaning
• 80.13.4. Check Alternator and Starter
• 80.13.5. Check All Rubber Anti-vibration Shock Mounts
• 80.13.6. Perform and Record the Results of the Cycle Time Tests