Yanmar BY, BY2, LH, LP, LY, CX, SY Series and ZT350 Installation Manual

Description

• Model List:
  • BY, BY2, LH, LP, LY, CX, SY Series and ZT350

• 1. Engine Specifications
• 2. Engine Room Space for Service
• 3. Marine Gear / Stern Drive Specifications
• 4. Flywheel Housing Dimensions (Borg Warner Flange)
• 5. Flywheel Housing Dimensions (Stern Drive)
• 6. Fuel System Specifications
• 7. Piping Diagram
• 8. Cooling System Specifications
• 9. Air Intake and Exhaust Specifications
• 10. Mixing Elbow
• 11. Alarm System Specifications
• 12. Electrical System
• 13. Standard Alternator Data
• 14. Performance Curves
• 15. Engine Mount
• 16. Installation Specifications
• 17. Cold Starting Aids
• 18. Water Heater Tank Connection
• 19. Heat Insulation Requirements
• 20. Optional Accessories
• 21. Notice to Vessel OEM Equipment Installer
• 22. Sales and Technical Assistance
• 23. Lubricants / Sealants / Adhesives
• 24. Special Tools
• 25. Trim-In Limiter
• 26. Steering Tie Bar Considerations
• 27. Internal Tie Bar Only
• 28. Internal and External Tie Bar
• 29. External Power Steering with an External Tie Bar
• 30. Corrosion Control
• 31. Shore Power
• 32. Antifouling Paint
• 33. Painting the Transom and Stern- Drive
• 34. Vessel Design Considerations
• 35. Transom Thickness
• 36. Laying Out the Transom Cutout
• 37. Vessel Engine Mount Position
• 38. Selecting an Engine Exhaust System
• 39. Positioning the Drive Unit
• 40. Locating the Crankshaft Vertical Centerline – Single Engine Installation
• 41. Locating the Crankshaft Vertical Centerline – Dual Engine Installation
• 42. Finding the Crankshaft Horizontal Centerline (X-Dimension)
• 43. Cutting the Vessel Transom
• 44. Checking the Transom Thickness
• 45. Installing the Transom Assembly
• 46. Connecting the Speedometer Pickup
• 47. Drive Unit Seawater Pickup
• 48. Alternate Seawater Pickup
• 49. Connecting the Inlet Water Hose
• 50. Connecting the Oil Reservoir Hose
• 51. Installing the Oil Reservoir
• 52. Installing the Shift Plate
• 53. Installing the Steering System
• 54. Connecting the Steering Cables
• 55. Installing the Power Trim Pump
• 56. Exhaust Options
• 57. Through-the-Propeller Exhaust
• 58. Alternate Exhaust System
• 59. Installing the Engine
• 60. Aligning the Engine
• 61. Electrical Connections
• 62. Engine Bonding Wire Connection
• 63. Trim Position Sender Connection
• 64. Y-CaPS Controller Connection
• 65. Hydraulic Connections
• 66. Oil Reservoir
• 67. Power Steering Hoses
• 68. Installing the Drive Unit
• 69. Speedometer Connection
• 70. Power Trim System / Steering Helm and Cable
• 71. Control System
• 72. Pump Location
• 73. Steering Helm and Cable
• 74. Steering Cable Specifications
• 75. Installation of Steering Cable
• 76. Throttle and Shift Cables
• 77. Shift and Throttle Cable Travel
• 78. Verify Propeller Rotation with Mechanical Shift System
• 79. Shift Cable Installation and Adjustment
• 80. Shift Cable Installation for Electric Shift Type
• 81. Shift Cable Installation for Mechanical Shift Type
• 82. Setting the Cable Length
• 83. Install the Drive Unit Shift Cable.
• 84. Troubleshooting Shift Problems
• 85. Pre-Delivery Preparation
• 86. Power Steering Fluid
• 87. Battery Connections
• 88. Check the Power Trim Pump Fluid
• 89. Fill the Power Trim Pump Fluid
• 90. Check the Stern-Drive Oil Level
• 91. Fill the Stern-Drive with Oil
• 92. Propeller Selection
• 93. General Propeller Installations
• 94. Installing the Propellers
• 95. Removing the Propeller
• 96. Test Preparations
• 97. Engine Operation Tests
• 98. Out-of-Water Testing
• 99. In-Water Testing
• 100. Drive Unit Operational Tests
• 101. Cold Weather (Freezing Temperature), Seasonal and Extended Storage