Yanmar C12R-A, C30R-2A, C50R-3B Crawler Carrier Operation And Maintenance Manual

Description

• Model List:
  • C12R-A, C30R-2A, C50R-3B Crawler Carrier

• 1. Introduction
• 2. Safety information
• 3. Product overview and regulation
• 3.1. Intended uses
• 3.2. Operation license
• 4. Ordering replacement parts and service call
• 4.1. Location of machine serial number plate
• 4.2. Location of engine serial number plate
• 4.3. Location of the EPA identification plate
• 4.4. Ordering replacement parts and service calls
• 4.5. Basic precautions
• 4.6. Operating precautions
• 4.6.1. Break in period
• 4.6.2. Precautions before starting the engine
• 4.6.3. Precautions when traveling
• 4.6.4. Precautions when working
• 4.6.5. Precautions for parking
• 4.6.6. Precautions for transportation
• 4.6.7. Precautions for the battery
• 4.7. Precautions for servicing
• 4.7.1. Precautions before servicing
• 4.7.2. Replacing essential parts periodically
• 4.7.3. Precautions during servicing
• 4.8. Safety messages (warning labels)
• 4.8.1. Location of warning labels C12R-A
• 4.8.2. Location of warning labels C30R-2A
• 4.8.3. Location of warning labels C50R-3B
• 5. OPERATION
• 5.1. Identification of important parts
• 5.1.1. Overview of the machine C12R-A
• 5.1.2. Controls and switches C12R-A
• 5.1.3. Overview of the machine C30R-2A
• 5.1.4. Controls and switches C30R-2A
• 5.1.5. Overview of the machine C50R-3B
• 5.1.6. Controls and switches C50R-3B
• 5.2. Description of operators area for C12R-A
• 5.2.1. Monitor
• 5.2.2. Switches
• 5.2.3. Control levers and pedals
• 5.2.4. Engine hood
• 5.2.5. Storage compartment for the operation maintenance manual
• 5.2.6. Fuses
• 5.2.7. Fuel cap
• 5.2.8. Wagon support
• 5.3. Description of operators area for C30R-2A
• 5.3.1. Monitor
• 5.3.2. Switches
• 5.3.3. Control levers and pedals
• 5.3.4. Engine hood
• 5.3.5. Storage for tools and the operation maintenance manual
• 5.3.6. Fuse box and fusible link
• 5.3.7. Operators seat
• 5.3.8. Dump deck support stopper
• 5.4. Description of operators area for C50R-3B
• 5.4.1. Monitor
• 5.4.2. Switches
• 5.4.3. Control levers
• 5.4.4. Engine hood
• 5.4.5. Side cover
• 5.4.6. Battery cover
• 5.4.7. Cabin
• 5.4.8. Storage for tools and the operation maintenance manual
• 5.4.9. Fuse box
• 5.4.10. Fuel cap
• 5.4.11. Operators seat
• 5.4.12. Wagon stopper
• 5.5. Operating Instructions for C12R-A
• 5.5.1. Checking before starting the engine
• 5.5.2. Operating and checking instructions before starting up the engine
• 5.5.3. Starting up the engine
• 5.5.4. Operating and checking instructions after starting the engine
• 5.5.5. Traveling
• 5.5.6. Steering (turning the machine)
• 5.5.7. Stopping the machine
• 5.5.8. Dumping the wagon
• 5.5.9. Precautions for working
• 5.5.10. Precautions for going up and down a slope
• 5.5.11. Removal of wagon flaps
• 5.5.12. Parking the machine
• 5.5.13. Inspection requirements after completing operation
• 5.5.14. Stopping the engine
• 5.5.15. Inspection requirements after stopping the engine
• 5.5.16. Locking
• 5.5.17. Handling the rubber crawlers
• 5.6. Operating Instructions for C30R-2A
• 5.6.1. Checking before starting the engine
• 5.6.2. Operating and checking instructions before starting up the engine
• 5.6.3. Starting up the engine
• 5.6.4. Operating and checking instructions after starting the engine
• 5.6.5. Traveling
• 5.6.6. Steering
• 5.6.7. Stopping the machine
• 5.6.8. Dumping
• 5.6.9. Precautions for working
• 5.6.10. Precautions for going up and down a slope
• 5.6.11. Removal of wagon flaps
• 5.6.12. Parking the machine
• 5.6.13. Inspection requirements after completing operation
• 5.6.14. Stopping the engine
• 5.6.15. Inspection requirements after stopping the engine
• 5.6.16. Locking
• 5.6.17. Handling the rubber crawlers (for machines equipped with rubber)
• 5.7. Operating Instructions for C50R-3B
• 5.7.1. Checking before starting the engine
• 5.7.2. Operating and checking instructions before starting up the engine
• 5.7.3. Starting up the engine
• 5.7.4. Operating and checking instructions after starting the engine
• 5.7.5. Traveling
• 5.7.6. Steering
• 5.7.7. Stopping the machine
• 5.7.8. Dumping the wagon
• 5.7.9. Swinging the wagon (for the swing wagon type)
• 5.7.10. Precautions for working
• 5.7.11. Precautions for going up and down a slope
• 5.7.12. Removal of wagon flaps
• 5.7.13. Parking the machine
• 5.7.14. Inspection requirements after completing operation
• 5.7.15. Stopping the engine
• 5.7.16. Inspection requirements after stopping the engine
• 5.7.17. Locking
• 5.7.18. Handling the rubber crawlers
• 5.8. Transportation
• 5.8.1. Loading and unloading the machine
• 5.8.2. Precautions for loading the machine
• 5.8.3. Suspending the machine (only for C12R-A and C30-2A)
• 5.9. Care in cold weather and long-term storage
• 5.9.1. Preparing for cold weather
• 5.9.2. Long-term storage
• 5.10. Troubleshooting
• 5.10.1. Phenomena that are not breakdowns
• 5.10.2. Precautions for operation in water
• 5.10.3. If the battery is overdischarged
• 5.10.4. Troubleshooting (depending on model)
• 6. MAINTENANCE
• 6.1. Precautions for servicing
• 6.2. Basic servicing practices
• 6.2.1. Filter
• 6.3. Fueling, oiling and greasing based on temperature range
• 6.3.1. Fuel and oil
• 6.3.2. Cooling water
• 6.4. Standard tightening torque for bolts and nuts
• 6.4.1. Torque table
• 6.5. Maintenance table
• 6.5.1. List of periodic inspection and servicing
• 6.6. Procedures of maintenance for C12R-A
• 6.6.1. Checking the rubber crawlers
• 6.6.2. Replacing the rubber crawler
• 6.6.3. Adjusting the fan belt tension
• 6.6.4. Adjusting the drive belt tension
• 6.6.5. Checking, cleaning and replacing the air cleaner element
• 6.6.6. Draining the water and deposits from the fuel tank
• 6.6.7. Cleaning the fuel filter element (with water separator)
• 6.6.8. Replacing the fuel filter element
• 6.6.9. Replacing the pre-filter
• 6.6.10. Replacing the engine oil and the engine oil filter
• 6.6.11. Replacing the hydraulic oil and cleaning the suction filter
• 6.6.12. Replacing the hydraulic oil return filter
• 6.6.13. Adjusting the steering clutches
• 6.6.14. Adjusting the steering brakes
• 6.6.15. Adjusting the travel pedal
• 6.6.16. Adjusting the F/R lever
• 6.7. Procedures of maintenance for C30R-2A
• 6.7.1. Checking the rubber crawlers
• 6.7.2. Replacing the rubber crawler
• 6.7.3. Adjusting the fan belt tension
• 6.7.4. Checking, cleaning and replacing the air cleaner element
• 6.7.5. Draining the water and deposit in the fuel tank
• 6.7.6. Checking the water separator
• 6.7.7. Cleaning the water separator element
• 6.7.8. Cleaning / replacing the fuel filter element
• 6.7.9. Replacing the engine oil and the engine oil filter
• 6.7.10. Replacing the oil in the hydraulic oil tank and cleaning the suction filter
• 6.7.11. Replacing the return oil filter
• 6.7.12. Checking and replenishing the transfer case oil
• 6.7.13. Replacing the transfer case oil
• 6.7.14. Checking and cleaning the oil filter in the transfer case
• 6.7.15. Replacing the final case oil
• 6.7.16. Greasing the final drive
• 6.8. Procedures of maintenance for C50R-3B
• 6.8.1. Checking the rubber crawlers
• 6.8.2. Checking the rubber crawler tension
• 6.8.3. Replacing the rubber crawler
• 6.8.4. Adjusting the fan belt tension
• 6.8.5. Checking, cleaning and replacing the air cleaner
• 6.8.6. Draining the water and deposits from the fuel tank
• 6.8.7. Checking the water separator
• 6.8.8. Draining and cleaning the water separator
• 6.8.9. Cleaning / replacing the fuel filter element
• 6.8.10. Replacing the engine oil and the engine oil filter element
• 6.8.11. Replacing the hydraulic oil and cleaning the suction filter element
• 6.8.12. Replacing the return filter
• 6.8.13. Replacing the line filter element
• 6.8.14. Replacing the travel reduction gear oil
• 6.8.15. Checking and replenishing the windshield washer fluid (for cabin)
• 7. SPECIFICATIONS
• 7.1. Specifications
• 7.1.1. Specifications
• 7.1.2. Model view and working range for C12R-A
• 7.1.3. Model view and working range for C30R-2A
• 7.1.4. Model view and working range for C50R-3B
• 7.1.5. Noise emitted by the machines
• 7.1.6. Vibrations emitted by the machines
• 7.2. Options
• 7.2.1. Options
• 7.3. Hydraulic and wiring diagrams
• 7.3.1. Hydraulic diagrams
• 7.3.2. Wiring diagrams
• 7.4. Maintenance
• 7.5. Notes