Yanmar C30R-2 Crawler Carrier Service Manual

Description

• Model List:
  • C30R-2 Crawler Carrier

• 1. SM C30R-2 (2-2 Chap.6-10).pdf
• 1.1. SPINE TITLE
• 1.2. FOREWORD
• 1.3. CONTENTS
• 1.4. CHAPTER 1
• 1.4.1. General Cautions for Maintenance Work
• 1.4.1.1. Correct Work
• 1.4.1.2. Safety Precautions
• 1.4.1.3. Preparations
• 1.4.1.4. Cautions for Disassembly and Reassembly
• 1.4.1.5. Cautions for Removal and Installation of Hydraulic Equipment
• 1.4.1.6. Cautions for Removal and Installation of Hydraulic Piping
• 1.4.1.7. Cautions for Handling Seals
• 1.4.1.8. Correct Installation of Hydraulic Hose
• 1.4.1.9. Specifications of Hydraulic Hose
• 1.4.1.10. Air Release Procedure for H.S.T. System
• 1.5. CHAPTER 2
• 1.5.1. Technical Data
• 1.5.1.1. Specifications
• 1.5.1.2. Machine Dimensions
• 1.5.1.3. Power Transmission Mechanical Diagram
• 1.5.1.4. Hydraulic Circuit Diagram
• 1.5.1.5. Electric Wiring Diagram
• 1.5.1.6. Weight of Components
• 1.6. CHAPTER 3
• 1.6.1. Service Standards
• 1.6.1.1. Machine Performance
• 1.6.1.2. Engine
• 1.6.1.3. Power Train Equipment
• 1.6.1.4. Undercarriage
• 1.6.1.5. Control Devices
• 1.6.1.6. Hydraulic Cylinder
• 1.6.1.7. Work Implement
• 1.6.1.8. List of Tightening Torque
• 1.6.1.8.1. Machine
• 1.6.1.8.2. Engine
• 1.6.1.8.3. Tightening Torque for General Bolts and Nuts
• 1.7. CHAPTER 4
• 1.7.1. Engine
• 1.7.1.1. General
• 1.7.1.1.1. How to Read This Manual
• 1.7.1.1.2. Precautions for Service Work
• 1.7.1.1.3. Engine External Views
• 1.7.1.1.4. Structural Description
• 1.7.1.1.5. Exhaust Gas Emission Regulation
• 1.7.1.2. Troubleshooting
• 1.7.1.2.1. Quick Reference Table for Troubleshooting
• 1.7.1.2.2. Troubleshooting by Measuring Compression Pressure
• 1.7.1.3. Inspection and Adjustment
• 1.7.1.3.1. Oil Inspection
• 1.7.1.3.2. Cooling Water Inspection
• 1.7.1.3.3. Inspecting Water Leak from Cooling Water System and Radiator
• 1.7.1.3.4. Fan Belt Tension Inspection and Adjustment
• 1.7.1.3.5. Adjusting the Valve Clearance
• 1.7.1.3.6. Inspecting the Fuel Injection Valve Injection Pressure and Spray Pattern
• 1.7.1.3.7. Fuel Injection Timing Adjustment / Fuel Injection Pump Inspection and Adjustment
• 1.7.1.3.8. Sensor Inspection
• 1.7.1.3.9. Battery Inspection
• 1.7.1.3.10. Adjusting Operation
• 1.7.1.3.11. Long Storage
• 1.7.1.3.12. Periodic Maintenance Schedule
• 1.7.1.4. Engine Body
• 1.7.1.4.1. Introduction
• 1.7.1.4.2. Cylinder Head
• 1.7.1.4.3. Gear Train and Camshaft
• 1.7.1.4.4. Cylinder Block
• 1.7.1.5. Lubrication System
• 1.7.1.5.1. Lubrication System Diagram
• 1.7.1.5.2. Trochoid Pump Components
• 1.7.1.5.3. Disassembly (Reverse the Procedure Below for Assembly)
• 1.7.1.5.4. Servicing Points
• 1.7.1.5.5. Parts Inspection and Measurement
• 1.7.1.6. Cooling System
• 1.7.1.6.1. Cooling Water System
• 1.7.1.6.2. Cooling Water Pump Components
• 1.7.1.6.3. Disassembly (Reverse the Procedure Below for Assembly)
• 1.7.1.6.4. Servicing Points
• 1.7.1.7. Fuel Injection Pump / Governor
• 1.7.1.7.1. Introduction
• 1.7.1.7.2. Fuel Injection Pump
• 1.7.1.8. Starting motor
• 1.7.1.8.1. Specifications
• 1.7.1.8.2. Configuration Drawing
• 1.7.1.8.3. Troubleshooting
• 1.7.1.8.4. Component Names and Disassembly Procedure
• 1.7.1.8.5. Disassembly Procedure
• 1.7.1.8.6. Inspection and Maintenance
• 1.7.1.8.7. Assembly
• 1.7.1.8.8. Adjustment
• 1.7.1.8.9. Service Standards
• 1.7.1.9. Alternator
• 1.7.1.9.1. Components
• 1.7.1.9.2. Specifications
• 1.7.1.9.3. Connection Diagram
• 1.7.1.9.4. Standard Performance Curve
• 1.8. CHAPTER 5
• 1.8.1. Structure and Operation
• 1.8.1.1. Component Parts
• 1.8.1.2. Power Transmission Mechanism
• 1.8.1.3. Structure of Transmission
• 1.8.1.4. Steering Mechanism
• 1.8.1.5. Auxiliary Equipment for Brake
• 1.8.1.6. Engine Start/Stop Circuit
• 1.8.1.7. Charge/Generation Circuit
• 1.8.1.8. Hydraulic Equipment Layout
• 1.9. CHAPTER 6
• 1.9.1. Hydraulic Equipment
• 1.9.1.1. Outline
• 1.9.1.2.
• 1.9.1.2.1. Piston Pump
• 1.9.1.2.2. Charge (Gear) Pump
• 1.9.1.2.3. Piston Motor
• 1.9.1.2.4. Troubleshooting
• 1.9.1.3. Control Valve
• 1.9.1.4. Flow Divider
• 1.9.1.5. Pressure Adjustment
• 1.9.1.5.1. Relief Valve
• 1.9.1.5.2.
• 1.9.1.5.3. Steering Clutch and Brake
• 1.9.1.5.4. Control Valve
• 1.10. CHAPTER 7
• 1.10.1. Adjustment and Repair
• 1.10.1.1. Electric Equipment of Vehicle
• 1.10.1.1.1. Wiring and Parts Layout
• 1.10.1.1.2. Monitor and Alarm System
• 1.10.1.2. Undercarriage
• 1.10.1.2.1. Removal and Installation of Rubber Crawler
• 1.10.1.2.2. Disassembly and Reassembly of Idler and Grease Adjuster
• 1.10.1.2.3. Disassembly and Reassembly of Carrier Roller
• 1.10.1.2.4. Disassembly and Reassembly of Track Roller
• 1.10.1.3. Controls
• 1.10.1.3.1. Assembly of Brake System
• 1.10.1.3.2. Assembly of Inching Wire
• 1.10.1.3.3. Assembly of Foot Accelerator
• 1.10.1.3.4. Assembly of Steering Lever, F/R Lever and Dump Lever
• 1.10.1.3.5. Inspection and Adjustment of Foot Accelerator
• 1.10.1.3.6. Inspection and Adjustment of Brake System
• 1.10.1.3.7. Inspection and Adjustment of Parking Brake
• 1.10.1.4. Power Transmission
• 1.10.1.4.1. Removal and Installation of Engine
• 1.10.1.4.2. Removal and Installation of Brake (Clutch) Assembly
• 1.10.1.4.3. Removal and Installation of Transmission
• 1.10.1.4.4. Disassembly and Reassembly of Transmission
• 1.10.1.4.5. Final Case
• 1.10.1.5. Hydraulic Equipment
• 1.10.1.5.1. Removal and Installation of Steering Valve and Flow Divider
• 1.10.1.5.2. Removal and Installation of H.S.T. (Hydraulic Pump and Motor)
• 1.10.1.5.3. Hydraulic Cylinder
• 1.10.1.5.4. Hydraulic Oil Tank
• 1.10.1.5.5. Hydraulic Piping
• 1.10.1.6. Wagon
• 1.11. CHAPTER 8
• 1.11.1. Periodic Inspection and Servicing
• 1.11.1.1. List of Periodic Inspection and Servicing
• 1.12. CHAPTER 9
• 1.12.1. Fuel, Lube Oil and Grease Recommended
• 1.13. CHAPTER 10
• 1.13.1. Troubleshooting
• 1.13.1.1. Non-breakdowns
• 1.13.1.2. Precautions for H.S.T. Troubleshooting
• 1.13.1.3. Troubleshooting
• 1.13.1.3.1. Machine and Engine
• 1.13.1.3.2. Electrical Equipment on Panel