Yanmar SV85 2PB Excavator Service Manual

Description

• Model List:
  • SV85 2PB Excavator

• 1. SV85 2PB – Cover
• 2. List of Contents
• 3. General
• 4. Technical Data
• 5. Diesel Engine
• 5.1. Operation Manual D / TD / TCD 2.9 L4
• 5.1.1. Foreword
• 5.1.2. Table of contents
• 5.1.3. General
• 5.1.4. Engine description
• 5.1.4.1. Engine illustrations
• 5.1.4.2. Lubricating oil diagram
• 5.1.4.3. Fuel diagram
• 5.1.4.4. Coolant diagram
• 5.1.4.5. Exhaust gas recirculation
• 5.1.4.6. Exhaust gas aftertreatment
• 5.1.4.7. Electrics/Electronics
• 5.1.5. Operation
• 5.1.5.1. Ambient conditions
• 5.1.5.2. Initial commissioning
• 5.1.5.3. Starting process
• 5.1.5.4. Operation monitoring
• 5.1.5.5. Exhaust gas aftertreatment system
• 5.1.5.6. Passive regeneration
• 5.1.5.7. Stopping process
• 5.1.6. Operating media
• 5.1.6.1. Lubricating oil
• 5.1.6.2. Coolant
• 5.1.7. Maintenance
• 5.1.7.1. Maintenance schedule
• 5.1.8. Servicing and maintenance work
• 5.1.8.1. Lubricating oil system
• 5.1.8.2. Fuel system
• 5.1.8.3. Cooling system
• 5.1.8.4. Engine cleaning
• 5.1.8.5. Suction system
• 5.1.8.6. Belt drives
• 5.1.8.7. Electrical system
• 5.1.8.8. Fault table
• 5.1.8.9. Engine management
• 5.1.9. Transport and storage
• 5.1.9.1. Transport
• 5.1.9.2. Engine corrosion protection
• 5.1.10. Technical data
• 5.1.10.1. Engine and setting data
• 5.2. Workshop Manual D 2.9 L4 – TD 2.9 L4 – TCD 2.9 L4
• 5.2.1. Table of contents
• 5.2.1.1. Foreword
• 5.2.1.2. General
• 5.2.1.3. Safety information / User information
• 5.2.1.4. Job card overview
• 5.2.1.5. Sorted alphabetically
• 5.2.1.6. Sorted numerically
• 5.2.1.7. Job cards
• 5.2.1.8. Closing parts – a
• 5.2.1.9. Closing parts – b
• 5.2.1.10. Oil ,easuring device – a
• 5.2.1.11. Oil ,easuring device – b
• 5.2.1.12. Oil ,easuring device – c
• 5.2.1.13. Line – a
• 5.2.1.14. Line – b
• 5.2.1.15. Line – c
• 5.2.1.16. Line – d
• 5.2.1.17. Removing and installing the lubrication oil pan
• 5.2.1.18. Removing and installing the flywheel (Fastening parts)
• 5.2.1.19. Renewing toothed starter ring on the flywheel
• 5.2.1.20. Fastening parts – a
• 5.2.1.21. Fastening parts – b
• 5.2.1.22. Fastening parts – c
• 5.2.1.23. V-belt pulley – a
• 5.2.1.24. V-belt pulley – b
• 5.2.1.25. V-belt pulley – c
• 5.2.1.26. Removing and installing the cylinder head cover
• 5.2.1.27. Heat protection plate
• 5.2.1.28. Removing and installing the sealing cover
• 5.2.1.29. Removing and installing the lubrication oil cooler
• 5.2.1.30. Installing the lubrication oil filter – a
• 5.2.1.31. Installing the lubrication oil filter – b
• 5.2.1.32. Removing and installing the high-pressure pump
• 5.2.1.33. Removing and installing the injector – a
• 5.2.1.34. Removing and installing the injector – b
• 5.2.1.35. Fuel pre-filter
• 5.2.1.36. Fuel filter – a
• 5.2.1.37. Fuel filter – b
• 5.2.1.38. Fuel filter – c
• 5.2.1.39. Supply pump (Fuel)
• 5.2.1.40. Removing and installing the fuel line (Fuel filter, high pressure pump)
• 5.2.1.41. Removing and installing the rail
• 5.2.1.42. Removing and installing the fuel line (Injector, rail, high pressure pump)
• 5.2.1.43. Removing and installing the Throttle valve housing
• 5.2.1.44. Intake nozzle (exhaust turbochager)
• 5.2.1.45. Intake nozzle (exhaust turbochager – b)
• 5.2.1.46. Intake nozzle
• 5.2.1.47. Charge air manifold – a
• 5.2.1.48. Charge air manifold – b
• 5.2.1.49. Charge air manifold – c
• 5.2.1.50. Charge air line
• 5.2.1.51. Fastening parts
• 5.2.1.52. Belt drive
• 5.2.1.53. Suction fan
• 5.2.1.54. Removing and installing the exhaust line – a
• 5.2.1.55. Removing and installing the exhaust line – b
• 5.2.1.56. Removing and installing the flutter valve
• 5.2.1.57. Line (Exhaust gas recirculation – a)
• 5.2.1.58. Line (Exhaust gas recirculation – b)
• 5.2.1.59. Removing and installing the turbocharger – a
• 5.2.1.60. Removing and installing the turbocharger – b
• 5.2.1.61. Removing and installing the lubricating oil line – a
• 5.2.1.62. Removing and installing the lubricating oil line – b
• 5.2.1.63. Removing and installing the lubricating oil return line – a
• 5.2.1.64. Removing and installing the lubricating oil return line – b
• 5.2.1.65. Exhaust manifold (exhaust turbocharger)
• 5.2.1.66. Removing and installing the belt tensioner (V-rib belt)
• 5.2.1.67. Removing and installing the generator (Fastening parts – a)
• 5.2.1.68. Removing and installing the generator (Fastening parts – b)
• 5.2.1.69. Removing and installing the starter
• 5.2.1.70. V-belt pulley
• 5.2.1.71. Generator
• 5.2.1.72. Engine mounting – a
• 5.2.1.73. Engine mounting – b
• 5.2.1.74. Engine mounting – c
• 5.2.1.75. Fastening parts – a
• 5.2.1.76. Fastening parts – b
• 5.2.1.77. Fastening parts – c
• 5.2.1.78. Removing and installing the pressure/temperature sensor (Charge air – a)
• 5.2.1.79. Removing and installing the pressure/temperature sensor (Charge air – b)
• 5.2.1.80. Removing and installing the impulse transmitter (crankshaft)
• 5.2.1.81. Temperature sensor
• 5.2.1.82. Pressure transmitter installation (oil pressure)
• 5.2.1.83. Removing and installing the connection housing – a
• 5.2.1.84. Removing and installing the connection housing – b
• 5.2.1.85. Removing and installing the connection housing – c
• 5.2.1.86. Fastening parts
• 5.2.1.87. Connecting ring
• 5.2.1.88. Removing and installing the glow plugs
• 5.2.1.89. Removing and installing the differential pressure sensor (diesel particle filter)
• 5.2.1.90. Removing and installing temperature transmitter (diesel oxidation catalyst)
• 5.2.1.91. Removing and installing pressure sensor (exhaust back pressure) (diesel particle filter)
• 5.2.1.92. Compensator structure (assembly material – a)
• 5.2.1.93. Compensator structure (assembly material – b)
• 5.2.1.94. Compensator structure (assembly material – c)
• 5.2.1.95. Compensator structure – a
• 5.2.1.96. Compensator structure – b
• 5.2.1.97. Exhaust manifold
• 5.2.1.98. Inlet module
• 5.2.1.99. Outlet module
• 5.2.1.100. Console
• 5.2.1.101. Sealing cover
• 5.2.1.102. Closing parts – a
• 5.2.1.103. Closing parts – b
• 5.2.1.104. Fastening parts
• 5.2.1.105. Coupling sleeve – a
• 5.2.1.106. Coupling sleeve – b
• 5.2.1.107. Lubricating oil line
• 5.2.1.108. Power take off – a
• 5.2.1.109. Power take off – b
• 5.2.1.110. Special tools
• 6. Hydraulics
• 7. Setting Instructions
• 8. Function Description
• 9. Electrics
• 9.1. Vehicle electrics_Project V0.1.3 from SERIAL-NO. TC08540102 to TC08540178
• 9.1.1. Cover sheet
• 9.1.1.1. 6292040002
• 9.1.1.2. 6292040003
• 9.1.1.3. 6292040004
• 9.1.1.4. 6292040005
• 9.1.2. Schematic circuit diagram
• 9.1.2.1. 6292041010
• 9.1.2.2. 6292041011
• 9.1.2.3. 6292041012
• 9.1.2.4. 6292041013
• 9.1.2.5. 6292041014
• 9.1.2.6. 6292041015
• 9.1.2.7. 6292041016
• 9.1.2.8. 6292041017
• 9.1.2.9. 6292041018
• 9.1.2.10. 6292041019
• 9.1.2.11. 6292041020
• 9.1.2.12. 6292041021
• 9.1.2.13. 6292041022
• 9.1.2.14. 6292041023
• 9.1.2.15. 6292041024
• 9.1.2.16. 6292041025
• 9.1.2.17. 6292041026
• 9.1.2.18. 6292041027
• 9.1.2.19. 6292041028
• 9.1.2.20. 6292041029
• 9.1.3. Cable harness
• 9.1.3.1. 1 6292042011
• 9.1.3.2. 1 6292042012
• 9.1.3.3. 1 6292042013
• 9.1.3.4. 2 6292043111
• 9.1.3.5. 2 6292043112
• 9.1.3.6. 3 6293543030
• 9.1.3.7. 2.2 6293240011
• 9.1.3.8. 2.3 6293740021
• 9.1.3.9. 6 6293043040
• 9.1.3.10. 1.2 6293042040
• 9.1.3.11. 1.4 6292042060
• 9.1.3.12. 5 6293544010
• 9.1.3.13. 5 6293544020
• 9.1.3.14. 5 6293544050
• 9.1.3.15. 5 6293044060
• 9.1.3.16. 5 5653246958
• 9.1.4. overview
• 9.1.4.1. 6292040006
• 9.1.4.2. 6292042022
• 9.1.4.3. 6292042023
• 9.1.4.4. 6292042024
• 9.1.4.5. 6292043021
• 9.1.4.6. 6292042025
• 9.1.4.7. 6292042021
• 9.2. Vehicle electrics_ PROJECT V0.1.6 from SERIAL-NO.TC08540179 to TC0854XXXX
• 9.2.1. Cover sheet
• 9.2.1.1. 6292040002
• 9.2.1.2. 6292040003
• 9.2.1.3. 6292040004
• 9.2.1.4. 6292040005
• 9.2.2. Schematic circuit diagram
• 9.2.2.1. 6292041110
• 9.2.2.2. 6292041111
• 9.2.2.3. 6292041112
• 9.2.2.4. 6292041113
• 9.2.2.5. 6292041114
• 9.2.2.6. 6292041115
• 9.2.2.7. 6292041116
• 9.2.2.8. 6292041117
• 9.2.2.9. 6292041118
• 9.2.2.10. 6292041119
• 9.2.2.11. 6292041120
• 9.2.2.12. 6292041121
• 9.2.2.13. 6292041122
• 9.2.2.14. 6292041123
• 9.2.2.15. 6292041124
• 9.2.2.16. 6292041125
• 9.2.2.17. 6292041126
• 9.2.2.18. 6292041127
• 9.2.2.19. 6292041128
• 9.2.2.20. 6292041129
• 9.2.3. Cable harness
• 9.2.3.1. 1 6292042011
• 9.2.3.2. 1 6292042012
• 9.2.3.3. 1 6292042013
• 9.2.3.4. 2 6292043211
• 9.2.3.5. 2 6292043212
• 9.2.3.6. 3 6293543030
• 9.2.3.7. 2.2 6293240011
• 9.2.3.8. 2.3 6293740121
• 9.2.3.9. 6 6293043040
• 9.2.3.10. 8 6293240031
• 9.2.3.11. 1.2 6293042040
• 9.2.3.12. 1.4 6292042060
• 9.2.3.13. 5 6293544010
• 9.2.3.14. 5 6293544020
• 9.2.3.15. 5 6293544050
• 9.2.3.16. 5 6293044060
• 9.2.3.17. 5 5653246958
• 9.2.4. overview
• 9.2.4.1. 6292040006
• 9.2.4.2. 6292042022
• 9.2.4.3. 6292042023
• 9.2.4.4. 6292042024
• 9.2.4.5. 6292043021
• 9.2.4.6. 6292042025
• 9.2.4.7. 6292042021
• 9.3. Vehicle electrics_PROJECT V0.5.2 CRT from SERIAL-NO.TC08540179 to TC0854XXXX
• 9.3.1. Cover sheet
• 9.3.1.1. 6292040502
• 9.3.1.2. 6292040503
• 9.3.1.3. 6292040504
• 9.3.1.4. 6292040505
• 9.3.2. Schematic circuit diagram
• 9.3.2.1. 6292041110
• 9.3.2.2. 6292041111
• 9.3.2.3. 6292041112
• 9.3.2.4. 6292041113
• 9.3.2.5. 6292041114
• 9.3.2.6. 6292041115
• 9.3.2.7. 6292041116
• 9.3.2.8. 6292041117
• 9.3.2.9. 6292041118
• 9.3.2.10. 6292041119
• 9.3.2.11. 6292041120
• 9.3.2.12. 6292041121
• 9.3.2.13. 6292041122
• 9.3.2.14. 6292041123
• 9.3.2.15. 6292041124
• 9.3.2.16. 6292041125
• 9.3.2.17. 6292041126
• 9.3.2.18. 6292041127
• 9.3.2.19. 6292041128
• 9.3.2.20. 6292041129
• 9.3.2.21. 6292041130
• 9.3.3. Cable harness
• 9.3.3.1. 1 6292042011
• 9.3.3.2. 1 6292042012
• 9.3.3.3. 1 6292042013
• 9.3.3.4. 2 6292043611
• 9.3.3.5. 2 6292043612
• 9.3.3.6. 3 6293543030
• 9.3.3.7. 2.2 6293240011
• 9.3.3.8. 2.3 6293740121
• 9.3.3.9. 6 6293043040
• 9.3.3.10. 8 6293240031
• 9.3.3.11. 1.2 6293042040
• 9.3.3.12. 1.4 6292042060
• 9.3.3.13. 5 6293544010
• 9.3.3.14. 5 6293544020
• 9.3.3.15. 5 6293544050
• 9.3.3.16. 5 6293044060
• 9.3.3.17. 5 5653246958
• 9.3.4. overview
• 9.3.4.1. 6292040006
• 9.3.4.2. 6292042022
• 9.3.4.3. 6292042023
• 9.3.4.4. 6292042024
• 9.3.4.5. 6292043521
• 9.3.4.6. 6292042025
• 9.3.4.7. 6292042021
• 10. Maintenance
• 11. Operation
• 12. Options
• 13. Repair Instructions
• 14. Diagnosis / Tools
• 15. Home to List of Contents