Komatsu D475A-5E0 Bull Dozer Operation and Maintenance Manual TEN00273-00

Description

• Model List:
  • D475A-5E0 Bull Dozer

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.3.2. VISIBILITY FROM OPERATORS SEAT
• 2.3.3. BREAKING IN THE MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
• 2.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 2.4.3. BLADE SERIAL NO. PLATE POSITION
• 2.4.4. RIPPER SERIAL NO. PLATE POSITION
• 2.4.5. POSITION OF SERVICE METER
• 2.4.6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABELS
• 4.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. INSIDE OPERATORS COMPARTMENT
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. PRECAUTIONS WHEN WORKING IN HIGH PLACES
• 4.3.11. MOUNTING AND DISMOUNTING
• 4.3.12. NO PEOPLE ON ATTACHMENTS
• 4.3.13. CRUSHING OR CUTTING PREVENTION
• 4.3.14. PREVENTION OF BURNS
• 4.3.15. FIRE PREVENTION
• 4.3.16. ACTION IF FIRE OCCURS
• 4.3.17. WINDOW WASHER LIQUID
• 4.3.18. PRECAUTIONS WHEN USING ROPS
• 4.3.19. PRECAUTIONS FOR ATTACHMENTS
• 4.3.20. CAB WINDOW GLASSES
• 4.3.21. UNAUTHORIZED MODIFICATION
• 4.3.22. SAFETY AT WORKSITE
• 4.3.23. WORKING ON LOOSE GROUND
• 4.3.24. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.25. ENSURE GOOD VISIBILITY
• 4.3.26. VENTILATION FOR ENCLOSED AREAS
• 4.3.27. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.28. BE CAREFUL ABOUT ASBESTOS DUST
• 4.4. PRECAUTIONS FOR OPERATION
• 4.4.1. BEFORE STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. TRANSPORTATION
• 4.4.4. BATTERY
• 4.4.5. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. PROPER TOOLS
• 4.5.7. HANDLING ACCUMULATOR
• 4.5.8. PERSONNEL
• 4.5.9. ATTACHMENTS
• 4.5.10. WORK UNDER THE MACHINE
• 4.5.11. NOISE
• 4.5.12. PRECAUTIONS WHEN USING HAMMER
• 4.5.13. REPAIR WELDING
• 4.5.14. REMOVING BATTERY TERMINAL
• 4.5.15. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 4.5.16. DO NOT DISASSEMBLE RECOIL SPRING
• 4.5.17. PRECAUTION WITH HIGHPRESSURE OIL
• 4.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 4.5.19. HANDLING HIGHPRESSURE HOSES
• 4.5.20. PRECAUTION FOR HIGH VOLTAGE
• 4.5.21. WASTE MATERIAL
• 4.5.22. MAINTENANCE FOR AIR CONDITIONER
• 4.5.23. COMPRESSED AIR
• 4.5.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. FRONT PANEL
• 5.2.2. SWITCHES
• 5.2.3. CONTROL LEVERS, PEDALS
• 5.2.4. DUST INDICATOR
• 5.2.5. POWER SOURCE
• 5.2.6. FUSE BOX
• 5.2.7. DOOR OPEN LOCK
• 5.2.8. SASH GLASS INTERMEDIATE LOCK
• 5.2.9. CAP WITH LOCK
• 5.2.10. DOOR POCKET
• 5.2.11. ASHTRAY
• 5.2.12. TOOL BOX
• 5.2.13. CLEAN INTERIOR OF CAB
• 5.2.14. CAR STEREO, HANDLING
• 5.2.15. AIR CONDITIONER, HANDLING
• 5.3. OPERATION
• 5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 5.3.2. STARTING ENGINE
• 5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 5.3.4. STOPPING ENGINE
• 5.3.5. MOVING MACHINE
• 5.3.6. STOPPING MACHINE
• 5.3.7. SHIFTING GEAR
• 5.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
• 5.3.9. STEERING MACHINE
• 5.3.10. PRECAUTIONS FOR OPERATION
• 5.3.11. PARKING MACHINE
• 5.3.12. CHECK AFTER STOPPING ENGINE
• 5.3.13. CHECK AFTER FINISHING WORK
• 5.3.14. LOCKING
• 5.3.15. WORK POSSIBLE USING BULLDOZER
• 5.3.16. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 5.3.17. RIPPER OPERATION
• 5.3.18. OPERATING METHOD FOR RIPPING OPERATIONS
• 5.3.19. ADJUSTING POSTURE OF WORK EQUIPMENT
• 5.3.20. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 5.4. TRANSPORTATION
• 5.4.1. TRANSPORTATION PROCEDURE
• 5.4.2. LOADING, UNLOADING WORK
• 5.4.3. METHOD OF LIFTING MACHINE
• 5.4.4. TRAVELING ON ROADS
• 5.4.5. REMOVAL OF CAB
• 5.4.6. INSTALLATION OF CAB
• 5.4.7. INSTALLATION OF ROPS
• 5.5. COLD WEATHER OPERATION
• 5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.5.2. AFTER COMPLETION OF WORK
• 5.5.3. AFTER COLD WEATHER
• 5.6. LONGTERM STORAGE
• 5.6.1. BEFORE STORAGE
• 5.6.2. DURING STORAGE
• 5.6.3. AFTER STORAGE
• 5.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 5.7. TROUBLESHOOTING
• 5.7.1. AFTER RUNNING OUT OF FUEL
• 5.7.2. METHOD OF TOWING MACHINE
• 5.7.3. IF BATTERY IS DISCHARGED
• 5.7.4. OTHER TROUBLE
• 5.7.5. WHEN MODE SELECTION SYSTEM FLASHES
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINES OF SERVICE
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. OUTLINE OF ELECTRIC SYSTEM
• 6.2.3. HANDLING HYDRAULIC RELATED EQUIPMENT
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 6.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 6.8.2. WHEN REQUIRED
• 6.8.3. CHECK BEFORE STARTING
• 6.8.4. EVERY 250 HOURS SERVICE
• 6.8.5. EVERY 500 HOURS SERVICE
• 6.8.6. EVERY 1000 HOURS SERVICE
• 6.8.7. EVERY 2000 HOURS SERVICE
• 6.8.8. EVERY 4000 HOURS SERVICE
• 6.8.9. EVERY 8000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. GENERAL PRECAUTIONS
• 8.1.1. PRECAUTIONS RELATED TO SAFETY
• 8.2. SELECTION OF TRACK SHOE
• 8.2.1. SELECTION OF TRACK SHOES
• 8.3. PROCEDURE FOR SELECTING RIPPER POINT
• 8.4. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
• 8.4.1. BLADE CONDITION
• 8.4.2. DOZING WORK
• 8.4.3. LEVELING (SPREADING) OPERATION
• 8.4.4. DITCHING OPERATION
• 8.4.5. BOULDER RAISING OPERATION
• 8.4.6. SIDECUTTING OPERATIONS
• 8.4.7. HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
• 8.5. SHOE SLIP CONTROL
• 8.5.1. MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
• 8.5.2. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 8.5.3. IF MODE SELECTION SYSTEM FLASHES
• 8.6. HANDLING MACHINES EQUIPPED WITH VHMS
• 8.6.1. VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
• 8.6.2. VHMS AND COMMUNICATIONS TERMINAL INSTALLED
• 9. INDEX