Komatsu 730E Dump Truck Field Assembly Instruction CEAW004103

Description

• Model List:
  • 730E Dump Truck

• 1. COVER
• 2. FOREWARD
• 3. TABLE OF CONTENTS
• 4. SAFETY RULES, TOOLS EQUIPMENT
• 4.1. SAFETY RULES
• 4.2. TOOLS AND EQUIPMENT FOR ASSEMBLY
• 4.3. LIFTING SLING GENERAL INFORMATION
• 4.4. ASSEMBLY SCHEDULE AND RESOURCE LAYOUT
• 5. MAJOR COMPONENTS AND SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. Komatsu SSA16V159
• 6. MAJOR COMPONENT WEIGHTS
• 7. FIELD WELDING FOR ASSEMBLY OR REPAIR
• 7.1. WELDER QUALIFICATION AND TRAINING
• 7.2. WELD PROCEDURES
• 7.3. APPROVED CONSUMABLES
• 7.4. WELD QUALITY REQUIREMENTS
• 7.5. MATERIALS, CONTROLS, AND PRECAUTIONS
• 7.6. WELD INSPECTION
• 7.7. RECORDS
• 7.8. ANNEX A
• 7.9. ANNEX B
• 7.9.1. TOE HAMMER PEENING
• 7.9.1.1. Procedure
• 7.9.2. TOE GRINDING WITH A ROTARY BURR
• 7.9.2.1. Procedure
• 7.10. BIBLIOGRAPHY
• 7.10.1. SPECIAL PRECAUTIONS WHEN SERVICING AN A/C DRIVE SYSTEM TRUCK
• 7.10.1.1. General Welding Guidelines
• 8. RECEIVING ASSEMBLY PREPARATION
• 8.1. ASSEMBLY LAYOUT
• 9. CHASSIS ASSEMBLY
• 9.1. RECOMMENDED ASSEMBLY DATA
• 9.2. BASIC ASSEMBLY PROCEDURE
• 9.3. GENERAL PRECAUTIONS AND INSTRUCTION
• 9.3.1. TurnOfTheNut Tightening Procedure
• 9.4. GENERAL INFORMATION
• 9.5. BODY ASSEMBLY
• 9.6. BODY WELDING
• 10. DUMP BODY ASSEMBLY
• 11. DUMP BODY INSTALLATION
• 12. FINAL CHECKOUT
• 13. APPENDIX
• 13.1. LUBRICATION CHART
• 13.2. SUSPENSION OILING AND CHARGING
• 13.2.1. GENERAL
• 13.2.2. EQUIPMENT LIST
• 13.2.2.1. Hydrair Charging Kit
• 13.2.2.2. Installation of Charging Kit
• 13.2.2.3. Removal of Charging Kit
• 13.2.2.4. Support Blocks For Oiling and Charging Dimensions
• 13.2.3. FRONT SUSPENSION
• 13.2.3.1. Front Suspension Oiling
• 13.2.3.2. Front Suspension Nitrogen Charging
• 13.2.4. REAR SUSPENSION
• 13.2.4.1. Rear Suspension Oiling
• 13.2.4.2. Rear Suspension Nitrogen Charging
• 13.2.5. OIL AND NITROGEN SPECIFICATIONS CHART
• 13.2.5.1. TOEIN ADJUSTMENT
• 13.3. TOEIN ADJUSTMENT
• 13.4. AUTOMATIC LUBRICATION SYSTEM
• 13.4.1. LUBRICANT REQUIRED FOR SYSTEM
• 13.4.2. SYSTEM PRIMING
• 13.4.3. LUBRICANT PUMP
• 13.4.3.1. Pump Housing Oil Level
• 13.4.3.2. Pump Pressure Control
• 13.4.4. INJECTORS (SL1 Series H)
• 13.4.4.1. Injector Specifications
• 13.4.4.2. Injector Adjustment
• 13.4.5. SYSTEM CHECKOUT
• 13.4.5.1. Lubrication Cycle Timer Check
• 13.4.5.2. Lubrication Cycle Timer Adjustment
• 13.4.6. PREVENTIVE MAINTENANCE INSPECTION
• 13.4.6.1. Hour Lubrication System Inspection
• 13.4.6.2. Hour Inspection
• 13.4.6.3. Hour Inspection
• 13.4.6.4. Hour Inspection
• 13.4.6.5. Hour Inspection
• 13.5. A/C CHECKOUT PROCEDURE
• 13.6. A/C DRIVE BELT ADJUSTMENT PROCEDURE
• 13.7. HYDRAULIC CHECKOUT PROCEDURE
• 13.8. BRAKE SYSTEM CHECKOUT PROCEDURE
• 13.9. VHMS SYSTEM CHECKOUT PROCEDURE
• 13.10. PAYLOAD METER SYSTEM CHECKOUT PROCEDURE
• 13.11. STATEX III CHECKOUT PROCEDURE
• 13.12. STANDARD TORQUE CHARTS AND CONVERSION TABLES
• 13.12.1. Suggested Sources for Rust Preventive Grease
• 13.13. HYDRAULIC SYSTEM FLUSHING PROCEDURE
• 13.13.1. SYSTEM FLUSHING
• 13.13.1.1. Hydraulic System Flushing Procedure
• 13.14. FIELD ASSEMBLY INSPECTION REPORT
• 13.15. HOUR POST COMMISSIONING CHECKSHEET