Komatsu D475A-5E0, D475ASD-5E0 Bull Dozer Field Assembly Instruction GEN00051-07

Description

• Model List:
  • D475A-5E0 Bull Dozer
  • D475ASD-5E0 Bull Dozer

• 1. COVER
• 2. Preface
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE
• 8. KIT LAYOUT DIAGRAM
• 9. STYLE FOR TRANSPORTATION
• 10. TOOLS LIST FOR FIELD ASSEMBLY
• 11. SKETCH OF TOOLS
• 12. TIGHTENING TORQUE
• 13. COATING MATERIALS
• 14. Assembly
• 14.1. A 1. Setting of track shoe
• 14.2. A 2. Setting of the machine
• 14.3. A 3. Installation of blade lift hydraulic cylinder
• 14.4. A 4. Installation of undercarriage
• 14.5. A 5. Adding oil to pivot chamber
• 14.6. A 6. Check of oil and coolant levels
• 14.7. A 7. Installation of ripper
• 14.8. A 8. Installation of trunnion
• 14.9. A 9. Installation of track shoe
• 14.10. A10. Check track tension
• 14.11. A11. Assembly of blade
• 14.12. A12. Installation of blade
• 14.13. A13. Installation of operators cab
• 14.14. A14. Installation of ROPS
• 14.15. A15. Installing direction of exhaust pipe
• 14.16. A16. Installation of giant ripper shank
• 14.17. A17. Adjustment of arm joint (Ublade)
• 14.18. A18. Installation of counterweight
• 14.19. A19. Procedure for adjusting blade tilt angle limit
• 14.20. A20. Method of checking autoreset system (Superdozer)
• 14.21. A21. Installation of ORBCOMM antenna and wiring harness
• 14.22. A22. Installing lunchbox band (if equipped)
• 14.23. A23. Greasing each part of work equipment
• 14.24. A24. Bleeding air from hydraulic cylinders
• 14.25. A25. Air bleeding from work equipment pump and fan pump
• 15. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
• 15.1. M 1. Check and adjustment of operators cab
• 15.2. M 2. Inspection of machine monitor
• 15.3. M 3. Noinjection cranking of engine
• 15.4. M 4. Setting procedure of user adjust mode
• 15.5. M 5. Replacement of return filter (Replacement of standard filter > special flushing parts)
• 15.6. M 6. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)
• 15.7. M 7. Replacement of return filter (Replacement of special flushing parts > standard filter)
• 15.8. M 8. Bleeding air from hydraulic cylinders (Part 2)
• 16. APPENDIX 1. INSTALLATION OF SPILL GUARDS
• 17. APPENDIX 2. PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
• 18. FIELD ASSEMBLY INSPECTION REPORT (UDOZER SPECIFICATION)
• 19. FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)