Komatsu D475A-8 Bull Dozer Operation and Maintenance Manual TEN01163-00

Description

• Model List:
  • D475A-8 Bull Dozer

• 1. Cover
• 1.1. Foreword
• 1.1.1. Table of Contents
• 1.1.2. Foreword
• 1.1.2.1. Safety Information
• 1.1.2.2. Introduction
• 1.1.2.3. Engine Technology to Conform Exhaust Gas Emission
• 1.1.2.4. Product Information
• 1.1.2.5. Abbreviation List
• 1.2. Safety
• 1.2.1. Safety Labels
• 1.2.2. General Precautions Common to Operation and Maintenance
• 1.2.2.1. Precautions Before Starting Operation
• 1.2.2.2. Preparations for Safe Operation
• 1.2.2.3. Actions if Fire Occurs
• 1.2.2.4. Precautions to Prevent Fire
• 1.2.2.5. Precautions When You Get on or Off Machine
• 1.2.2.6. Precautions for Machine and Jobsite
• 1.2.3. Precautions for Operation
• 1.2.3.1. Precautions for Jobsite
• 1.2.3.2. Start Engine
• 1.2.3.3. Precautions for Operation
• 1.2.3.4. Precautions for Transportation
• 1.2.3.5. Precautions for Towing
• 1.2.4. Precautions for Maintenance
• 1.2.4.1. Precautions Before You Start Inspection and Maintenance
• 1.2.4.2. Precautions for Check and Maintenance
• 1.3. Operation
• 1.3.1. General View
• 1.3.1.1. Names of Machine Equipment
• 1.3.1.2. Control Levers and Pedals
• 1.3.2. Explanation of Components
• 1.3.2.1. Machine Monitor Equipment
• 1.3.2.2. Switches
• 1.3.2.3. Control Levers and Pedals
• 1.3.2.4. Other Equipment
• 1.3.3. Machine Operations and Controls
• 1.3.3.1. Checks and Adjustment Before You Start Engine
• 1.3.3.2. How to Start Engine
• 1.3.3.3. Operations and Checks After You Start Engine
• 1.3.3.4. How to Stop Engine
• 1.3.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 1.3.3.6. How to Shift Gears
• 1.3.3.7. How to Switch Between FORWARD and REVERSE
• 1.3.3.8. Steer Machine
• 1.3.3.9. Recommended Working Modes for Works
• 1.3.3.10. Precautions for Operation
• 1.3.3.11. Precautions When You Work on Slope
• 1.3.3.12. Precautions When You Use Brake
• 1.3.3.13. Do Not Open Door While You Operate Machine
• 1.3.3.14. Do Not Change CAB Glass in Any Way that Will Block the View
• 1.3.3.15. Precautions for Floating Operation
• 1.3.3.16. Precautions for Blind Areas Caused by CAB and ROPS Structures
• 1.3.3.17. Recommended Applications
• 1.3.3.18. Good Use of Ripper
• 1.3.3.19. How to Operate Ripping Work
• 1.3.3.20. How to Adjust Work Equipment
• 1.3.3.21. Tips for Longer Undercarriage Life
• 1.3.3.22. How to Park Machine
• 1.3.3.23. How to Examine After You Complete Work
• 1.3.3.24. Lock
• 1.3.4. Handle Air Conditioner
• 1.3.4.1. Explanation of Air Conditioner Components
• 1.3.4.2. How to Operate Air Conditioner
• 1.3.5. Handle Radio
• 1.3.5.1. Explanation of Radio Equipment
• 1.3.5.2. How to Operate Radio
• 1.3.5.3. Radio Setting
• 1.3.6. Antenna
• 1.3.7. Transportation
• 1.3.7.1. Travel on Road
• 1.3.7.2. Precautions When You Transport Machine
• 1.3.7.3. Transportation
• 1.3.7.4. Remove CAB
• 1.3.7.5. Load onto and Unload from a Trailer
• 1.3.7.6. How to Lift Machine
• 1.3.8. Cold Weather Operation
• 1.3.8.1. Cold Weather Operation Information
• 1.3.8.2. Precautions After Daily Work Ends in Cold Weather
• 1.3.8.3. After Cold Weather Season
• 1.3.9. Precautions for LongTerm Storage
• 1.3.9.1. Prepare for LongTerm Storage
• 1.3.9.2. Maintenance During LongTerm Storage
• 1.3.9.3. Start Machine After LongTerm Storage
• 1.3.10. Troubles and Procedures
• 1.3.10.1. Procedures When You Run Out of Fuel
• 1.3.10.2. Precautions When You Tow Machine
• 1.3.10.3. Precautions for Discharged Battery
• 1.3.10.4. Other Trouble
• 1.4. Maintenance
• 1.4.1. Precautions for Maintenance
• 1.4.1.1. Examine Service Meter Reading
• 1.4.1.2. Komatsu Genuine Replacement Parts
• 1.4.1.3. Komatsu Genuine Lubricants
• 1.4.1.4. Always Use Clean Washer Fluid
• 1.4.1.5. Clean Lubricants
• 1.4.1.6. Examine Drained Oil and Used Filter
• 1.4.1.7. Precautions When You Refill Oil or Fuel
• 1.4.1.8. Precautions for Welding
• 1.4.1.9. Do Not Drop Things Inside Machine
• 1.4.1.10. Precautions for KDPF
• 1.4.1.11. Dusty Jobsites
• 1.4.1.12. Avoid Mixing Oil
• 1.4.1.13. Lock Inspection Covers
• 1.4.1.14. Precautions When You Open and Close Engine Side Cover
• 1.4.1.15. Bleed Air from Hydraulic System
• 1.4.1.16. Precautions When You Install Hydraulic Hoses
• 1.4.1.17. Checks After Inspection and Maintenance
• 1.4.1.18. Select Fuel and Lubricants by Ambient Temperature
• 1.4.2. Outline of Maintenance
• 1.4.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
• 1.4.2.2. Electrical Components
• 1.4.2.3. Handle Hydraulic Components
• 1.4.3. Standard Tightening Torque for Bolts and Nuts
• 1.4.4. Maintenance Schedule
• 1.4.4.1. Maintenance Schedule Table
• 1.4.4.2. Maintenance Interval When Diesel Fuel Mixed with BioFuel is Used
• 1.4.5. Maintenance Procedure
• 1.4.5.1. Initial 250 Hours Maintenance (Only After the First 250 Hours)
• 1.4.5.2. When Required
• 1.4.5.3. Examine Before You Start Operation
• 1.4.5.4. Every 250 Hours Maintenance
• 1.4.5.5. Every 500 Hours Maintenance
• 1.4.5.6. Every 1000 Hours Maintenance
• 1.4.5.7. Every 2000 Hours Maintenance
• 1.4.5.8. Every 4000 Hours Maintenance
• 1.4.5.9. Every 4500 Hours Maintenance
• 1.4.5.10. Every 8000 Hours Maintenance
• 1.4.5.11. Every 9000 Hours Maintenance
• 1.5. Specifications
• 1.5.1. Specifications
• 1.6. Attachments and Options
• 1.6.1. General Precautions
• 1.6.1.1. Precautions for Safety
• 1.6.2. Attachments and Options
• 1.6.2.1. Track Shoes Selection
• 1.6.3. Procedure to Select Ripper Point
• 1.6.4. Handle External Power Supply Engine Preheater
• 1.6.4.1. Install External Power Supply System for External Power Supply Engine Preheater
• 1.6.4.2. Make External Power Supply Cable
• 1.6.4.3. Install External Power Supply System
• 1.6.4.4. How to Start Engine in Cold Weather
• 1.6.5. How to Use Dual Tilt Dozer Effectively
• 1.6.5.1. Blade State
• 1.6.5.2. Dozing Work
• 1.6.6. Handle Hydraulic Type Ladder
• 1.6.6.1. Procedure to Operate Hydraulic Type Ladder
• 1.6.6.2. Procedures If Machine Does Not Move by Failure
• 1.6.6.3. When Required
• 1.6.6.4. Every 1000 Hours Maintenance
• 1.6.6.5. Every 4000 Hours Maintenance
• 1.6.7. Machine with Mining Specification
• 1.6.7.1. General Precautions Common to Operation and Maintenance
• 1.6.7.2. Switches
• 1.6.7.3. System Operating Lamp
• 1.6.7.4. Examine Before You Start Operation
• 1.6.7.5. KOWA (Komatsu Oil Wear Analysis)
• 1.6.7.6. When Required
• 1.6.7.7. Every 250 Hours Maintenance
• 1.6.7.8. Every 500 Hours Maintenance
• 1.6.7.9. Every 1000 Hours Maintenance
• 1.6.7.10. Every 2000 Hours Maintenance
• 1.6.7.11. Consumable Parts
• 1.7. Replacement Parts
• 1.7.1. Defined Life Parts
• 1.7.1.1. Defined Life Parts List
• 1.7.2. Consumable Parts
• 1.7.2.1. Consumable Parts List
• 1.7.3. Recommended Fuel, Coolant, and Lubricant
• 1.7.3.1. Lubrication Chart
• 1.7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 1.7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 1.8. Index