Komatsu D475A-8E0 Bull Dozer Operation and Maintenance Manual EENAM03950

Description

• Model List:
  • D475A-8E0 Bull Dozer

• 1. FOREWORD
• 1.1. READ THIS MANUAL
• 1.2. KOMATSU MACHINE OPERATOR PRIVACY POLICY
• 1.3. SAFETY INFORMATION
• 1.4. SAFETY LABELS
• 1.5. NOISE
• 1.6. VIBRATION LEVELS
• 1.6.1. VIBRATION OPERATING CONDITION
• 1.6.2. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
• 1.7. INTRODUCTION
• 1.7.1. MAIN APPLICATION OF MACHINE
• 1.7.2. DIRECTIONS OF MACHINE
• 1.7.3. VISIBILITY FROM OPERATORS SEAT
• 1.8. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 1.9. PRODUCT INFORMATION
• 1.9.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN) AND MACHINE SERIAL NO. PLATE
• 1.9.2. LOCATION OF ENGINE NUMBER PLATE
• 1.9.3. LOCATION OF BLADE SERIAL NO. PLATE
• 1.9.4. FLUORINATED GREENHOUSE GASES
• 1.9.5. LOCATION OF RIPPER SERIAL NO. PLATE
• 1.9.6. LOCATION OF ROPS AND FOPS PLATE
• 1.9.7. SERVICE METER LOCATION
• 1.9.8. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.10. SERIAL PLATE
• 1.11. DECLARATION OF CONFORMITY
• 1.12. CONTENTS
• 2. SAFETY
• 2.1. SAFETY LABELS
• 2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 2.2.2. PREPARATIONS FOR SAFE OPERATION
• 2.2.3. PRECAUTIONS TO PREVENT FIRE
• 2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 2.2.5. PRECAUTIONS FOR MACHINE AND JOBSITE
• 2.3. PRECAUTIONS FOR OPERATION
• 2.3.1. PRECAUTIONS FOR JOBSITE
• 2.3.2. START ENGINE
• 2.3.3. PRECAUTIONS FOR OPERATION
• 2.3.4. PRECAUTIONS FOR TRANSPORTATION
• 2.3.5. PRECAUTIONS FOR TOWING
• 2.4. PRECAUTIONS FOR MAINTENANCE
• 2.4.1. PRECAUTIONS BEFORE YOU START INSPECTION AND MAINTENANCE
• 2.4.2. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 2.4.3. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. MACHINE EQUIPMENT NAME
• 3.1.2. CONTROLS AND GAUGES NAMES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITOR EQUIPMENT
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. OTHER EQUIPMENT
• 3.3. MACHINE OPERATIONS AND CONTROLS
• 3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.3.2. METHOD FOR STARTING ENGINE
• 3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. STOP ENGINE
• 3.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 3.3.6. SHIFT GEARS
• 3.3.7. SWITCH BETWEEN FORWARD AND REVERSE
• 3.3.8. METHOD FOR STEERING MACHINE
• 3.3.9. RECOMMENDED WORKING MODES FOR WORKS
• 3.3.10. PRECAUTIONS FOR OPERATION
• 3.3.11. PRECAUTIONS WHEN YOU WORK ON SLOPE
• 3.3.12. PRECAUTIONS FOR USING BRAKE
• 3.3.13. DO NOT OPEN DOOR WHILE OPERATING MACHINE
• 3.3.14. DO NOT MODIFY CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
• 3.3.15. PRECAUTIONS FOR FLOATING OPERATION
• 3.3.16. PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB AND ROPS STRUCTURES
• 3.3.17. RECOMMENDED APPLICATIONS
• 3.3.18. EFFECTIVE USE OF RIPPER
• 3.3.19. OPERATING METHOD FOR RIPPING WORK
• 3.3.20. METHOD FOR ADJUSTING WORK EQUIPMENT
• 3.3.21. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 3.3.22. PARK MACHINE
• 3.3.23. METHOD FOR CHECKING AFTER FINISHING WORK
• 3.3.24. LOCK
• 3.4. AIR CONDITIONER
• 3.4.1. AIR CONDITIONER EQUIPMENT
• 3.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 3.5. RADIO
• 3.5.1. RADIO EQUIPMENT
• 3.5.2. OPERATE RADIO
• 3.5.3. RADIO SETTING
• 3.6. ANTENNA
• 3.7. TRANSPORTATION
• 3.7.1. TRAVEL ON ROAD
• 3.7.2. PRECAUTIONS FOR TRANSPORTING MACHINE
• 3.7.3. TRANSPORTATION PROCEDURE
• 3.7.4. REMOVE CAB
• 3.7.5. LOADING AND UNLOADING WITH TRAILER
• 3.7.6. LIFT MACHINE
• 3.8. COLD WEATHER OPERATION
• 3.8.1. COLD WEATHER OPERATION INFORMATION
• 3.8.2. PRECAUTIONS AFTER DAILY WORK COMPLETION
• 3.8.3. AFTER COLD WEATHER SEASON
• 3.9. PRECAUTIONS FOR LONGTERM STORAGE
• 3.9.1. PREPARATION FOR LONGTERM STORAGE
• 3.9.2. MAINTENANCE DURING LONGTERM STORAGE
• 3.9.3. START MACHINE AFTER LONGTERM STORAGE
• 3.10. TROUBLES AND ACTIONS
• 3.10.1. ACTIONS WHEN YOU RUN OUT OF FUEL
• 3.10.2. PRECAUTIONS FOR TOWING MACHINE
• 3.10.3. PRECAUTIONS FOR DISCHARGED BATTERY
• 3.10.4. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. PRECAUTIONS FOR MAINTENANCE
• 4.1.1. CHECK SERVICE METER READING
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE LUBRICANTS
• 4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 4.1.5. FRESH AND CLEAN LUBRICANTS
• 4.1.6. CHECK DRAINED OIL AND USED FILTER
• 4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 4.1.8. PRECAUTIONS FOR WELDING
• 4.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 4.1.10. PRECAUTIONS FOR KDPF
• 4.1.11. DUSTY JOBSITES
• 4.1.12. AVOID MIXING OIL
• 4.1.13. LOCK INSPECTION COVERS
• 4.1.14. PRECAUTIONS WHEN YOU OPEN AND CLOSE ENGINE SIDE COVER
• 4.1.15. BLEED AIR FROM HYDRAULIC CIRCUIT
• 4.1.16. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 4.1.17. CHECKS AFTER INSPECTION AND MAINTENANCE
• 4.1.18. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 4.2. OUTLINE OF MAINTENANCE
• 4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. ELECTRICAL COMPONENTS
• 4.2.3. HANDLE HYDRAULIC COMPONENTS
• 4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 4.4. MAINTENANCE SCHEDULE
• 4.4.1. MAINTENANCE SCHEDULE TABLE
• 4.4.2. MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIOFUEL IS USED
• 4.5. MAINTENANCE PROCEDURE
• 4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 4.5.2. WHEN REQUIRED
• 4.5.3. CHECK BEFORE YOU START OPERATION
• 4.5.4. EVERY 250 HOURS MAINTENANCE
• 4.5.5. EVERY 500 HOURS MAINTENANCE
• 4.5.6. EVERY 1000 HOURS MAINTENANCE
• 4.5.7. EVERY 2000 HOURS MAINTENANCE
• 4.5.8. EVERY 4000 HOURS MAINTENANCE
• 4.5.9. EVERY 4500 HOURS MAINTENANCE
• 4.5.10. EVERY 8000 HOURS MAINTENANCE
• 4.5.11. EVERY 9000 HOURS MAINTENANCE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. ATTACHMENTS AND OPTIONS
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. PRECAUTIONS FOR SAFETY
• 6.2. ATTACHMENTS AND OPTIONS
• 6.2.1. TRACK SHOES SELECTION
• 6.3. SELECT RIPPER POINT
• 6.4. HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 6.4.1. INSTALL EXTERNAL POWER SUPPLY SYSTEM FOR EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 6.4.2. MAKE EXTERNAL POWER SUPPLY CABLE
• 6.4.3. INSTALL EXTERNAL POWER SUPPLY SYSTEM
• 6.4.4. START ENGINE IN COLD WEATHER
• 6.5. METHOD FOR USING DUAL TILT DOZER EFFECTIVELY
• 6.5.1. BLADE STATE
• 6.5.2. DOZING WORK
• 6.6. HANDLE HYDRAULIC TYPE LADDER
• 6.6.1. OPERATE HYDRAULIC TYPE LADDER
• 6.6.2. ACTIONS IF MACHINE DOES NOT MOVE BY FAILURE
• 6.6.3. WHEN REQUIRED
• 6.6.4. EVERY 1000 HOURS MAINTENANCE
• 6.6.5. EVERY 4000 HOURS MAINTENANCE
• 6.7. MACHINE WITH MINING SPECIFICATION
• 6.7.1. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 6.7.2. SWITCHES
• 6.7.3. SYSTEM OPERATING LAMP
• 6.7.4. CHECKS BEFORE STARTING
• 6.7.5. KOWA (Komatsu Oil Wear Analysis)
• 6.7.6. WHEN REQUIRED
• 6.7.7. EVERY 250 HOURS MAINTENANCE
• 6.7.8. EVERY 500 HOURS MAINTENANCE
• 6.7.9. EVERY 1000 HOURS MAINTENANCE
• 6.7.10. EVERY 2000 HOURS MAINTENANCE
• 6.7.11. CONSUMABLE PARTS
• 7. REPLACEMENT PARTS
• 7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
• 7.1.1. DEFINED LIFE PARTS LIST
• 7.2. CONSUMABLE PARTS
• 7.2.1. CONSUMABLE PARTS LIST
• 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.3.1. LUBRICATION CHART
• 7.3.2. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 8. INDEX