Komatsu D65EX-17, D65PX-17, D65WX-17 Bull Dozer Operation and Maintenance Manual EENAM03032

Description

• Model List:
  • D65EX-17 Bull Dozer
  • D65PX-17 Bull Dozer
  • D65WX-17 Bull Dozer

• 1. FOREWORD
• 1.1. Before reading this manual
• 1.2. SAFETY INFORMATION
• 1.3. Noise emission levels
• 1.4. Vibration levels
• 1.4.1. Operating condition
• 1.4.2. Guide to Reduce Vibration Levels on Machine
• 1.5. INtroduction
• 1.5.1. Use of machine
• 1.5.2. Directions of machine
• 1.5.3. Visibility from operators seat
• 1.6. PRODUCT INFORMATION
• 1.6.1. PRoduct information number (PIN)/MachinE SERial No. plate
• 1.6.2. EPA regulatioN, Engine number plate
• 1.6.3. Service meter location
• 1.6.4. Your machinE Serial numbers and distributor
• 1.6.5. MACHINE SERIAL NUMBER PLATE
• 1.6.6. Declaration of conformity (Directive 2006/42/EC)
• 1.6.7. ATTACHMENTS AND OPTIONS
• 1.6.8. Replacement parts
• 1.6.9. Location of safety labels
• 1.6.10. safety labels
• 1.7. general precautions common to operation and maintenance
• 1.7.1. Precautions before starting operation
• 1.7.2. Preparations for safe operation
• 1.7.3. Fire prevention
• 1.7.4. Precautions when getting on or off machine
• 1.7.5. Do NOT GET CAUGHT IN WORK EQUIPMENT
• 1.7.6. Precautions related to protective structures
• 1.7.7. Unauthorized modification
• 1.7.8. Precautions related to attachments and options
• 1.7.9. Precautions when running engine inside building
• 1.8. PRecautions for operation
• 1.8.1. Precautions for jobsite
• 1.8.2. Starting engine
• 1.8.3. Operation
• 1.8.4. TRANSPORTATION
• 1.8.5. Towing
• 1.9. PRecautions for maintenance
• 1.9.1. Precautions before starting inspection and maintenance
• 1.9.2. PRecautions for inspection and maintenance
• 2. OPERATION
• 2.1. General view
• 2.1.1. General view of machine
• 2.1.2. General view of controls and gauges
• 2.2. Explanation of components
• 2.2.1. Machine monitor
• 2.2.2. Switches
• 2.2.3. Control levers and pedals
• 2.2.4. Dust indicator
• 2.2.5. Fuse
• 2.2.6. Fusible link
• 2.2.7. Accessory socket
• 2.2.8. Auxiliary electric power
• 2.2.9. Oil filler cap
• 2.2.10. Dooropen lock
• 2.2.11. Sash glass intermediate lock
• 2.2.12. Door pocket
• 2.2.13. Ashtray
• 2.2.14. shovel holder
• 2.2.15. Fire extinguisher
• 2.2.16. Handling air conditioner
• 2.2.17. Handling radio
• 2.2.18. Battery disconnect switch
• 2.2.19. System operating lamp
• 2.2.20. Handling kDPF
• 2.2.21. Handling KCCV filter
• 2.2.22. Handling machines equipped with KOMTRAX
• 2.3. Machine operations and controls
• 2.3.1. Checks and adjustment before starting engine
• 2.3.2. STarting engine
• 2.3.3. Operations and checks after starting engine
• 2.3.4. Stopping engine
• 2.3.5. Machine operation
• 2.3.6. Shifting gears
• 2.3.7. Shifting between FORWARD and REVERSE
• 2.3.8. Steering the machine
• 2.3.9. General operation information
• 2.3.10. RECOMMENDED APPLICATIONS
• 2.3.11. Recommended mode by application
• 2.3.12. Adjusting work equipment
• 2.3.13. Parking machine
• 2.3.14. Check after finishing work
• 2.3.15. Locking
• 2.3.16. Tips for longer undercarriage life
• 2.4. Transportation
• 2.4.1. Transportation means
• 2.4.2. When removing work equipment
• 2.4.3. Loading and unloading with trailer
• 2.4.4. Lifting machine
• 2.4.5. Traveling on roads
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. After daily work completion
• 2.5.3. After cold weather season
• 2.6. Longterm storage
• 2.6.1. Before storage
• 2.6.2. During storage
• 2.6.3. After storage
• 2.6.4. Starting machine after longterm storage
• 2.7. Troubles and actions
• 2.7.1. Running out of fuel
• 2.7.2. TOWING THE MAchine
• 2.7.3. DisCHARGED BATTERY
• 2.7.4. Other trouble
• 3. MAINTENANCE
• 3.1. Rules for maintenance
• 3.1.1. Service Meter Reading
• 3.1.2. Komatsu Genuine Replacement Parts
• 3.1.3. Komatsu Genuine Lubricants
• 3.1.4. Always use clean washer fluid
• 3.1.5. Fresh and Clean Lubricants
• 3.1.6. Check drained oil and used filter
• 3.1.7. CAUTION FOR REFILLING OIL OR FUEL
• 3.1.8. Welding instructions
• 3.1.9. Do not drop things inside machine
• 3.1.10. Precautions for KDPF
• 3.1.11. Dusty jobsites
• 3.1.12. Avoid mixing oil
• 3.1.13. Opening and closing engine side cover
• 3.1.14. Locking inspection covers
• 3.1.15. Bleeding air from hydraulic circuit
• 3.1.16. Precautions when installing hydraulic hoses
• 3.1.17. Checks after inspection and maintenance
• 3.1.18. Fuel and lubricants to match the ambient temperature
• 3.2. Outline of maintenance
• 3.2.1. Handling oil, fuel, coolant, and performing oil clinic
• 3.2.2. HANDLING ELECTRICAL COMPONENTS
• 3.2.3. Hydraulic components
• 3.3. Standard tightening torque for bolts and nuts
• 3.3.1. Tightening torque list
• 3.4. Maintenance schedule
• 3.4.1. Maintenance schedule table
• 3.5. Maintenance procedure
• 3.5.1. When required
• 3.5.2. Checks before starting
• 3.5.3. EVery 50 hours maintenance
• 3.5.4. Every 250 hours maintenance
• 3.5.5. Every 500 hours maintenance
• 3.5.6. Every 1000 hours maintenance
• 3.5.7. Every 2000 hours maintenance
• 3.5.8. EVery 4000 hours maintenance
• 3.5.9. Every 4500 hours maintenance
• 3.5.10. Every 8000 hours maintenance
• 4. SPECIFICATIONS
• 4.1. Specifications
• 5. ATTACHMENTS AND OPTIONS
• 5.1. General precautions
• 5.1.1. Precautions for safety
• 5.2. Handling hydraulic ripper
• 5.2.1. General view
• 5.2.2. Explanation of components
• 5.2.3. Machine operation and controls
• 5.2.4. Troubles and actions
• 5.3. Handling 3 m wide blade
• 5.3.1. General view
• 5.3.2. Machine operation and controls
• 5.3.3. Transportation
• 5.3.4. Checks and maintenance
• 5.3.5. Specifications
• 6. Replacement parts
• 6.1. Safety critical parts
• 6.1.1. Safety critical parts list
• 6.2. Consumable parts
• 6.2.1. Consumable parts list
• 6.3. Recommended fuel, coolant, and lubricant
• 6.3.1. Lubrication chart
• 6.3.2. Fuel, coolant, and lubricants to match the ambient temperature
• 6.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL