Komatsu D65EX-18, D65PX-18, D65WX-18 Bull Dozer Operation and Maintenance Manual PEN01671-04

Description

• Model List:
  • D65EX-18 Bull Dozer
  • D65PX-18 Bull Dozer
  • D65WX-18 Bull Dozer

• 1. COVER
• 1.1. FOREWORD
• 1.1.1. CONTENTS
• 1.1.2. READ THIS MANUAL
• 1.1.3. SAFETY INFORMATION
• 1.1.4. INTRODUCTION
• 1.1.4.1. MAIN USE OF MACHINE
• 1.1.4.2. DIRECTIONS OF MACHINE
• 1.1.4.3. VISIBILITY FROM OPERATORS SEAT
• 1.1.5. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 1.1.6. PRODUCT INFORMATION
• 1.1.6.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.1.6.2. LOCATION OF ENGINE NUMBER PLATE
• 1.1.6.3. LOCATION OF AUTHORIZATION LABEL OF ANCHOR POINT FOR TIEOFF
• 1.1.6.4. SERVICE METER LOCATION
• 1.1.6.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.1.7. ABBREVIATION LIST
• 1.2. SAFETY
• 1.2.1. SAFETY LABELS
• 1.2.1.1. LOCATION OF SAFETY LABELS
• 1.2.1.2. CONTENTS OF SAFETY LABELS
• 1.2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.2.2.2. PREPARATIONS FOR SAFE OPERATION
• 1.2.2.3. PRECAUTIONS TO PREVENT FIRE
• 1.2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.2.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.2.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.2.2.7. UNAUTHORIZED MODIFICATION
• 1.2.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.2.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.2.3. PRECAUTIONS FOR OPERATION
• 1.2.3.1. PRECAUTIONS FOR JOBSITE
• 1.2.3.2. START ENGINE
• 1.2.3.3. PRECAUTIONS FOR OPERATION
• 1.2.3.4. PRECAUTIONS FOR TRANSPORTATION
• 1.2.3.5. TOWING AND BEING TOWED
• 1.2.4. PRECAUTIONS FOR MAINTENANCE
• 1.2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.2.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 1.2.5. PRECAUTIONS FOR DEF
• 1.2.5.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
• 1.2.5.2. PRECAUTIONS FOR ADDING
• 1.2.5.3. PRECAUTIONS FOR STORING
• 1.2.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
• 1.2.5.5. OTHER PRECAUTIONS
• 1.3. OPERATION
• 1.3.1. GENERAL VIEW
• 1.3.1.1. MACHINE EQUIPMENT NAME
• 1.3.1.2. CONTROLS AND GAUGES NAMES
• 1.3.2. EXPLANATION OF COMPONENTS
• 1.3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 1.3.2.2. SWITCHES
• 1.3.2.3. CONTROL LEVERS AND PEDALS
• 1.3.2.4. OTHER EQUIPMENT
• 1.3.3. MACHINE OPERATIONS AND CONTROLS
• 1.3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 1.3.3.2. METHOD FOR STARTING ENGINE
• 1.3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 1.3.3.4. METHOD FOR STOPPING ENGINE
• 1.3.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 1.3.3.6. SHIFT GEARS
• 1.3.3.7. METHOD FOR SWITCHING BETWEEN FORWARD AND REVERSE
• 1.3.3.8. METHOD FOR STEERING MACHINE
• 1.3.3.9. RECOMMENDED WORKING MODES FOR WORKS
• 1.3.3.10. PRECAUTIONS FOR OPERATION
• 1.3.3.11. PRECAUTIONS WHEN OPERATING ON SLOPE
• 1.3.3.12. PRECAUTIONS FOR USING BRAKE
• 1.3.3.13. DO NOT OPEN DOOR WHILE OPERATING MACHINE
• 1.3.3.14. DO NOT MODIFY CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
• 1.3.3.15. PRECAUTIONS FOR FLOATING OPERATION
• 1.3.3.16. PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB AND ROPS STRUCTURES
• 1.3.3.17. RECOMMENDED APPLICATIONS
• 1.3.3.18. METHOD FOR ADJUSTING WORK EQUIPMENT
• 1.3.3.19. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 1.3.3.20. METHOD FOR PARKING MACHINE
• 1.3.3.21. METHOD FOR CHECKING AFTER FINISHING WORK
• 1.3.3.22. LOCK
• 1.3.4. HANDLE AIR CONDITIONER
• 1.3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
• 1.3.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 1.3.5. RADIO
• 1.3.5.1. RADIO EQUIPMENT
• 1.3.5.2. OPERATE RADIO
• 1.3.5.3. RADIO SETTING
• 1.3.6. TRANSPORTATION
• 1.3.6.1. TRAVEL ON ROAD
• 1.3.6.2. PRECAUTIONS FOR TRANSPORTING MACHINE
• 1.3.6.3. TRANSPORTATION PROCEDURE
• 1.3.6.4. METHOD FOR REMOVING WORK EQUIPMENT
• 1.3.6.5. LOADING AND UNLOADING WITH TRAILER
• 1.3.6.6. METHOD FOR LIFTING MACHINE
• 1.3.7. COLD WEATHER OPERATION
• 1.3.7.1. COLD WEATHER OPERATION INFORMATION
• 1.3.7.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
• 1.3.7.3. AFTER COLD WEATHER SEASON
• 1.3.8. PRECAUTIONS FOR LONGTERM STORAGE
• 1.3.8.1. PREPARATION FOR LONGTERM STORAGE
• 1.3.8.2. MAINTENANCE DURING LONGTERM STORAGE
• 1.3.8.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 1.3.9. TROUBLES AND ACTIONS
• 1.3.9.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 1.3.9.2. PRECAUTIONS FOR TOWING MACHINE
• 1.3.9.3. PRECAUTIONS FOR DISCHARGED BATTERY
• 1.3.9.4. OTHER TROUBLE
• 1.4. MAINTENANCE
• 1.4.1. PRECAUTIONS FOR MAINTENANCE
• 1.4.1.1. CHECK SERVICE METER READING
• 1.4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 1.4.1.3. KOMATSU GENUINE LUBRICANTS
• 1.4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 1.4.1.5. FRESH AND CLEAN LUBRICANTS
• 1.4.1.6. CHECK DRAINED OIL AND USED FILTER
• 1.4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 1.4.1.8. PRECAUTIONS FOR ADDING DEF
• 1.4.1.9. PRECAUTIONS FOR WELDING
• 1.4.1.10. DO NOT DROP THINGS INSIDE MACHINE
• 1.4.1.11. PRECAUTIONS FOR KDPF
• 1.4.1.12. PRECAUTIONS FOR SCR ASSEMBLY
• 1.4.1.13. DUSTY JOBSITES
• 1.4.1.14. AVOID MIXING OIL
• 1.4.1.15. LOCK INSPECTION COVERS
• 1.4.1.16. PRECAUTIONS FOR OPENING AND CLOSING ENGINE SIDE COVER
• 1.4.1.17. BLEED AIR FROM HYDRAULIC CIRCUIT
• 1.4.1.18. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 1.4.1.19. CHECKS AFTER INSPECTION AND MAINTENANCE
• 1.4.1.20. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 1.4.2. OUTLINE OF MAINTENANCE
• 1.4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 1.4.2.2. BATTERY TERMINAL
• 1.4.2.3. HANDLE ELECTRICAL COMPONENTS
• 1.4.2.4. HANDLE HYDRAULIC COMPONENTS
• 1.4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 1.4.4. MAINTENANCE SCHEDULE
• 1.4.4.1. MAINTENANCE SCHEDULE TABLE
• 1.4.5. MAINTENANCE PROCEDURE
• 1.4.5.1. WHEN REQUIRED
• 1.4.5.2. CHECKS BEFORE STARTING
• 1.4.5.3. EVERY 250 HOURS MAINTENANCE
• 1.4.5.4. EVERY 500 HOURS MAINTENANCE
• 1.4.5.5. EVERY 1000 HOURS MAINTENANCE
• 1.4.5.6. EVERY 2000 HOURS MAINTENANCE
• 1.4.5.7. EVERY 4000 HOURS MAINTENANCE
• 1.4.5.8. EVERY 4500 HOURS MAINTENANCE
• 1.4.5.9. EVERY 8000 HOURS MAINTENANCE
• 1.4.5.10. EVERY 9000 HOURS MAINTENANCE
• 1.4.5.11. EVERY 6 MONTHS MAINTENANCE
• 1.5. SPECIFICATIONS
• 1.5.1. SPECIFICATIONS
• 1.5.1.1. SPECIFICATIONSD65EX18
• 1.5.1.2. SPECIFICATIONSD65PX18
• 1.5.1.3. SPECIFICATIONSD65WX18
• 1.6. ATTACHMENTS AND OPTIONS
• 1.6.1. GENERAL PRECAUTIONS
• 1.6.1.1. PRECAUTIONS FOR SAFETY
• 1.6.2. HANDLE HYDRAULIC RIPPER
• 1.6.2.1. GENERAL VIEW
• 1.6.2.2. EXPLANATION OF COMPONENTS
• 1.6.2.3. MACHINE OPERATIONS AND CONTROLS
• 1.6.2.4. TROUBLES AND ACTIONS
• 1.6.3. HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 1.6.3.1. INSTALLATION PROCEDURES FOR EXTERNAL POWER SUPPLY SYSTEM FOR EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 1.6.3.2. FABRICATE EXTERNAL POWER SUPPLY CABLE
• 1.6.3.3. INSTALL EXTERNAL POWER SUPPLY SYSTEM
• 1.6.3.4. CHECK OPERATION AFTER COMPLETION OF ASSEMBLING
• 1.6.3.5. METHOD FOR STARTING ENGINE IN COLD WEATHER
• 1.7. REPLACEMENT PARTS
• 1.7.1. DEFINED LIFE PARTS
• 1.7.1.1. DEFINED LIFE PARTS LIST
• 1.7.2. CONSUMABLE PARTS
• 1.7.2.1. CONSUMABLE PARTS LIST
• 1.7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 1.7.3.1. LUBRICATION CHART
• 1.7.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 1.7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 1.8. INDEX