Komatsu D85C-21 PipeLayer Operation and Maintenance Manual PEN00333-00

Description

• Model List:
  • D85C-21 PipeLayer

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.3.2. BREAKING IN THE MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. MACHINE SERIAL NO. PLATE AND POSITION
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. WINCH NUMBER PLATE POSITION
• 2.4.4. POSITION OF SERVICE METER
• 2.4.5. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS
• 3.4. PRECAUTIONS FOR OPERATION
• 3.4.1. BEFORE STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE INSTRUMENT PANEL
• 4.2.2. CAB INSTRUMENT PANEL
• 4.2.3. CONTROL LEVERS, PEDALS, HORN SWITCH
• 4.2.4. FUSE BOX
• 4.2.5. ASHTRAY
• 4.2.6. HEATER, HANDLING
• 4.2.7. AIR CONDITIONER, HANDLING
• 4.3. OPERATION
• 4.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 4.3.2. STARTING ENGINE (NORMAL, IN COLD WEATHER)
• 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE (NORMAL, IN COLD WEATHER)
• 4.3.4. STOPPING ENGINE
• 4.3.5. MOVING MACHINE
• 4.3.6. STOPPING MACHINE
• 4.3.7. SHIFTING GEAR
• 4.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
• 4.3.9. STEERING MACHINE
• 4.3.10. PRECAUTIONS FOR OPERATION
• 4.3.11. PARKING MACHINE
• 4.3.12. CHECK AFTER FINISHING WORK
• 4.3.13. LOCKING
• 4.3.14. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 4.4. TRANSPORTATION
• 4.4.1. TRANSPORTATION PROCEDURE
• 4.4.2. LOADING, UNLOADING WORK
• 4.4.3. PRECAUTIONS FOR LOADING
• 4.4.4. METHOD OF LIFTING MACHINE
• 4.4.5. PRECAUTIONS FOR TRANSPORTATION
• 4.4.6. TRAVELING ON ROADS
• 4.4.7. PROCEDURE FOR REMOVAL AND INSTALLATION OF BOOM
• 4.4.8. PROCEDURE FOR REMOVAL AND INSTALLATION OF COUNTERWEIGHT
• 4.4.9. PROCEDURE FOR REMOVAL AND INSTALLATION OF CAB
• 4.5. COLD WEATHER OPERATION
• 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.5.2. AFTER COMPLETION OF WORK
• 4.5.3. AFTER COLD WEATHER
• 4.6. LONGTERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. AFTER RUNNING OUT OF FUEL
• 4.7.2. METHOD OF TOWING MACHINE
• 4.7.3. IF BATTERY IS DISCHARGED
• 4.7.4. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. OUTLINE OF ELECTRIC SYSTEM
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.5.1. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EVERY 250 HOURS SERVICE
• 5.8.5. EVERY 500 HOURS SERVICE
• 5.8.6. EVERY 1000 HOURS SERVICE
• 5.8.7. EVERY 2000 HOURS SERVICE
• 5.8.8. EVERY 4000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 6.2. LIFTING LOAD CAPACITY CURVE
• 7. ATTACHMENTS, OPTIONS
• 7.1. GENERAL PRECAUTIONS
• 7.1.1. PRECAUTIONS RELATED TO SAFETY
• 7.2. USING SEAT BELT
• 7.2.1. HANDLING SEAT BELT
• 7.3. SELECTION OF TRACK SHOE
• 7.3.1. SELECTION OF TRACK SHOES
• 7.4. CAP WITH LOCK, HANDLING
• 7.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 7.5. REVERSIBLE FAN, HANDLING
• 7.5.1. REVERSING REVERSIBLE FAN
• 7.6. EXTERNAL POWER SOURCE ENGINE PREHEATING HEATER
• 7.6.1. PROCEDURE FOR SETTING UP EXTERNAL POWER SOURCE
• 7.6.2. PROCEDURE FOR HANDLING EXTERNAL POWER SUPPLY
• 8. INDEX