Komatsu FG10-20, FG15-20, FG18-20, FG15H-20, FG18H-20, FD10-20, FD15-20, FD18-20, FG20-16, FG25-16, FG20H-16, FG25H Operation and Maintenance Manual AEB16E1-12

Description

• Model List:
  • FG10-20 Forklift Truck
  • FG15-20 Forklift Truck
  • FG18-20 Forklift Truck
  • FG15H-20 Forklift Truck
  • FG18H-20 Forklift Truck
  • FD10-20 Forklift Truck
  • FD15-20 Forklift Truck
  • FD18-20 Forklift Truck
  • FG20-16 Forklift Truck
  • FG25-16 Forklift Truck
  • FG20H-16 Forklift Truck
  • FG25H-16 Forklift Truck
  • FG30-16 Forklift Truck
  • FG35A-16 Forklift Truck
  • FG20N-16 Forklift Truck
  • FG25N-16 Forklift Truck
  • FG30N-16 Forklift Truck
  • FD20-16 Forklift Truck
  • FD25-16 Forklift Truck
  • FD30-16 Forklift Truck
  • FD20H-16 Forklift Truck
  • FD25H-16 Forklift Truck
  • FD30H-16 Forklift Truck
  • FD35A-16 Forklift Truck
  • FD20N-16 Forklift Truck
  • FD25N-16 Forklift Truck
  • FD30N-16 Forklift Truck

• 1. Chap1
• 2. BookTOC
• 2.1. CONTENTS
• 2.1.1. INTRODUCTION 11
• 2.1.1.1. ABOUT THIS MANUAL 12
• 2.1.1.2. FOR YOUR SAFETY 13
• 2.1.1.3. APPLICABLE MODEL AND SERIAL No. 15
• 2.1.1.4. GENERAL VIEW OF LIFT TRUCK 15
• 2.1.1.5. UNITS OF MEASURE 16
• 2.1.1.6. QUALIFICATION FOR OPERATION 16
• 2.1.1.7. RUNNING IN NEW LIFT TRUCK 16
• 2.1.1.8. WARRANTY AND SERVICE 16
• 2.1.1.9. NECESSARY INFORMATION OF LIFT TRUCK 17
• 2.1.2. SAFETY 21
• 2.1.2.1. SAFETY LABEL 22
• 2.1.2.2. BASIC PRECAUTIONS 28
• 2.1.2.3. BEFORE STARTING OPERATION 215
• 2.1.2.4. TRAVELING THE LIFT TRUCK 217
• 2.1.2.5. LOAD HANDLING OPERATION 225
• 2.1.2.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE 230
• 2.1.2.7. HOISTING AND TRANSPORTING THE LIFT TRUCK 237
• 2.1.2.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING) 238
• 2.1.2.9. TOWING 243
• 2.1.3. OPERATION 31
• 2.1.3.1. GENERAL VIEW 32
• 2.1.3.2. EXPLANATION OF COMPONENTS 35
• 2.1.3.3. OPERATION 317
• 2.1.3.4. TRANSPORTATION 335
• 2.1.4. INSPECTION AND MAINTENANCE 41
• 2.1.4.1. ABOUT INSPECTION AND MAINTENANCE 42
• 2.1.4.2. STARTUP INSPECTION 42
• 2.1.4.3. CHECKING AND REPORTING AFTER OPERATION 419
• 2.1.4.4. SIMPLE MAINTENANCE 420
• 2.1.4.5. PROCEDURE FOR A DOWN BATTERY 432
• 2.1.4.6. RUNNING IN COLD WEATHER 434
• 2.1.4.7. ACTION IN ENGINE OVERHEATING 436
• 2.1.4.8. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 437
• 2.1.4.9. ACTION TO TAKE IF THE FORK FAILS TO LOWER 438
• 2.1.4.10. WASHING LIFT TRUCK 439
• 2.1.4.11. LONGTERM STORAGE 440
• 2.1.4.12. HOISTING LIFT TRUCK 441
• 2.1.4.13. LOADING AND UNLOADING OF LIFT TRUCK 442
• 2.1.4.14. INSPECTION AND MAINTENANCE SCHEDULE CHART 443
• 2.1.4.15. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 449
• 2.1.4.16. SERVICE DATA 450
• 2.1.5. TECHNICAL DATA 51
• 2.1.6. INDEX 61
• 3. Chap2
• 3.1. SAFETY
• 3.1.1. SAFETY
• 3.1.2. SAFETY LABEL
• 3.1.2.1. SAFETY LABEL LOCATION CHART
• 3.1.2.2. SAFETY LABELS
• 3.1.3. BASIC PRECAUTIONS
• 3.1.3.1. FOLLOW RULES
• 3.1.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
• 3.1.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
• 3.1.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 3.1.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
• 3.1.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
• 3.1.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
• 3.1.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
• 3.1.3.9. PRECAUTION WHEN WASHING LIFT TRUCK
• 3.1.3.10. TO AVOID BURN INJURY
• 3.1.3.11. FIRE PREVENTION
• 3.1.3.12. IF A FIRE BREAKS OUT
• 3.1.3.13. DO NOT MODIFY THE LIFT TRUCK
• 3.1.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
• 3.1.3.15. SECURE SAFETY AT THE WORKING AREA
• 3.1.3.16. ENGINE EXHAUST GAS IS POISONOUS
• 3.1.3.17. ASBESTOS CAUTION
• 3.1.3.18. WINDOW WASHER CAUTION
• 3.1.4. BEFORE STARTING OPERATION
• 3.1.4.1. STARTUP INSPECTION
• 3.1.4.2. INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.1.4.3. STARTUP INSPECTION
• 3.1.5. TRAVELING THE LIFT TRUCK
• 3.1.5.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
• 3.1.5.2. WHILE TRAVELING THE LIFT TRUCK
• 3.1.5.3. STOPPING AND PARKING
• 3.1.5.4. TOWING
• 3.1.6. LOAD HANDLING OPERATION
• 3.1.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.1.7.1. ALWAY PERFORM THE STARTUP INSPECTION
• 3.1.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
• 3.1.7.3. KEEP THE WORKING AREA CLEAN AND TIDY
• 3.1.7.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
• 3.1.7.5. KEEP UNAUTHORIZED PEOPLE OFF
• 3.1.7.6. USE OF RIGHT TOOLS AND EQUIPMENT
• 3.1.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
• 3.1.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
• 3.1.7.9. BE CAREFUL OF BOILING COOLANT
• 3.1.7.10. BE CAREFUL OF HIGH PRESSURE OIL
• 3.1.7.11. BEWARE OF ROTATING COOLING FAN AND BELT
• 3.1.7.12. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
• 3.1.7.13. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
• 3.1.7.14. CAUTION WHEN HANDLING BATTERY
• 3.1.7.15. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS
• 3.1.7.16. CAUTION WHEN CHARGING A BATTERY
• 3.1.7.17. CAUTION WHEN HANDLING TIRES
• 3.1.7.18. CAUTION IN WASTE DISPOSAL
• 3.1.7.19. CAUTION AFTER INSPECTION AND REPAIR
• 3.1.7.20. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
• 3.1.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 3.1.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
• 3.1.8.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
• 3.1.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
• 3.1.9.1. LONGITUDINAL STABILITY
• 3.1.9.2. CENTER OF GRAVITY OF A LOAD
• 3.1.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 3.1.9.4. ACTUAL CAPACITY
• 3.1.9.5. SERIAL NO. AND LOAD TABLE
• 3.1.9.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
• 3.1.10. TOWING
• 4. Chap3
• 4.1. OPERATION
• 4.1.1. OPERATION
• 4.1.2. GENERAL VIEW
• 4.1.2.1. GENERAL VIEW OF LIFT TRUCK
• 4.1.2.2. INSTRUMENTS AND CONTROLS
• 4.1.3. EXPLANATION OF COMPONENTS
• 4.1.3.1. METER PANEL
• 4.1.3.2. OPERATING DEVICES
• 4.1.3.3. REMOVING AND INSTALLATION OF ATTACHMENTS
• 4.1.4. OPERATION
• 4.1.4.1. STARTUP INSPECTION
• 4.1.4.2. MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
• 4.1.4.3. STARTING, GEAR SHIFTING, AND TRAVELING
• 4.1.4.4. STARTING AND STOPPING ON SLOPE
• 4.1.4.5. INCHING TRAVEL
• 4.1.4.6. TURNING
• 4.1.4.7. OPERATION ON SNOWY AND FROZEN ROADS
• 4.1.4.8. TEMPORARY STOPPING AND PARKING
• 4.1.4.9. LOAD HANDLING OPERATION
• 4.1.4.10. CHECKING AFTER OPERATION
• 4.1.5. TRANSPORTATION