Komatsu GD530A-2, GD650A-2, GD670A-2, AW-2 Motor Grader Operation and Maintenance Manual CEAMG65040

Description

• Model List:
  • GD530A-2 Motor Grader
  • GD650A-2 Motor Grader
  • GD670A-2 Motor Grader
  • AW-2 Motor Grader

• 1. MAIN MENU
• 2. TABLE OF CONTENTS
• 3. SAFETY PRECAUTIONS
• 4. INTRODUCTION
• 4.1. GENERAL
• 4.2. PREUNLOADING CHECKS
• 4.3. NUMBER LOCATIONS
• 4.4. MACHINE SHIPPING
• 4.5. MACHINE TRANSPORT
• 4.6. MACHINE STORAGE
• 4.7. ROLLOVER PROTECTIVE STRUCTURE
• 5. OPERATING
• 5.1. OPERATIONAL SAFETY HINTS
• 5.2. PREPARATION FOR USE
• 5.3. UNIVERSAL SYMBOLS FOR INSTRUMENTS AND CONTROLS
• 5.4. OPERATION UNDER NORMAL CONDITIONS
• 5.4.1. OPERATIONAL CONTROLS AND INSTRUMENTATION
• 5.4.2. PUSH STARTING TOWING
• 5.4.3. BEFORE STARTING ENGINE
• 5.4.4. ENTERING OPERATORS CAB
• 5.4.5. ENGINE STARTING
• 5.4.6. ENGINE WARMUP
• 5.4.7. WHILE WARMEDUP ENGINE RUNNING ABOVE IDLE
• 5.4.8. PUTTING GRADER INTO OPERATION
• 5.4.9. CAUTIONS FOR OPERATION OF MOUNTED EQUIPMENT
• 5.4.10. PARKING GRADER
• 5.4.11. ENGINE SHUTDOWN
• 5.4.12. AFTER SHUTTING DOWN THE ENGINE
• 5.4.13. TROUBLESHOOTING GUIDE
• 5.5. OPERATION UNDER UNUSUAL CONDITIONS
• 5.5.1. OPERATION IN EXTREME COLD
• 5.5.2. OPERATION IN EXTREME HEAT
• 5.5.3. OPERATION IN DUSTY OR SANDY AREAS
• 5.5.4. OPERATION IN RAINY OR HUMID CONDITIONS
• 5.5.5. OPERATION IN SALT WATER AREAS
• 5.5.6. OPERATION AT HIGH ALTITUDES
• 5.6. OPERATION OF AUXILIARY/OPTIONAL ACCESSORIES
• 5.7. APPLICATION
• 6. LUBRICATION
• 6.1. PRECAUTIONS FOR LUBRICATION
• 6.2. LUBRICATION INSTRUCTIONS
• 6.3. PERIODIC LUBRICATION
• 6.3.1. PERIODIC SERVICE CHART
• 6.3.2. PERIODIC SERVICE TABLE
• 6.3.3. LUBRICATION CAPACITIES, TYPES AND CODES
• 6.3.4. EACH SHIFT/10 HOUR SERVICE
• 6.3.5. HOUR SERVICE
• 6.3.6. WEEKLY/50 HOUR SERVICE
• 6.3.7. HOUR SERVICE
• 6.3.8. MONTHLY/250 HOUR SERVICE
• 6.3.9. MONTHS/500 HOUR SERVICE
• 6.3.10. MONTHS/1000 HOUR SERVICE
• 6.3.11. YEARLY/2000 HOUR SERVICE
• 6.3.12. BIENNIAL/2000 HOUR SERVICE
• 6.3.13. NOT SPECIFIED/AS REQUIRED SERVICE
• 6.4. OIL CHANGE RECOMMENDATIONS
• 6.5. OIL SPECIFICATIONS
• 6.5.1. ENGINE OIL DIESEL MULTIGRADE
• 6.5.2. GEAR LUBRICANT
• 6.5.3. TRANSMISSION HYDRAULIC FLUID
• 6.5.4. GREASE EXTREME PRESSURE (MOS2)
• 6.5.5. DEXRON II / C3 / C4 / TO 2 / TO4 TRANSMISSION FLUID
• 7. MAINTENANCE
• 7.1. PRECAUTION FOR MAINTENANCE
• 7.2. BALL AND SOCKET ADJUSTMENT
• 7.3. CARE OF HYDRAULIC SYSTEM
• 7.4. COOLING SYSTEMS
• 7.4.1. ENGINE COOLING SYSTEM
• 7.4.2. TORQUE CONVERTER OIL COOLER
• 7.5. DRIVE BELT TENSION
• 7.6. ENGINE AIR INTAKE SYSTEM
• 7.7. ENGINE FUEL SYSTEM
• 7.8. ENGINE LUBRICATING OIL SYSTEM
• 7.9. ELECTRICAL SYSTEM
• 7.10. FRONT WHEEL BEARINGS (NONALL WHEEL DRIVE AXLE)
• 7.11. TRANSMISSION CHECKS
• 7.12. INTERNAL WET BRAKE INSPECTION
• 7.13. PARKING BRAKE ADJUSTMENT
• 7.14. TIRES
• 7.15. TURBOCHARGER
• 8. SPECIFICATIONS
• 8.1. GENERAL DESCRIPTION
• 8.1.1. BLADE SUSPENSION IDENTIFICATION
• 8.2. GENERAL SPECIFICATIONS
• 8.2.1. GD530A2 / GD530AW2 SPECIFICATIONS
• 8.2.2. GD650A2 / GD650AW2 SPECIFICATIONS
• 8.2.3. GD670A2 / GD670AW2 SPECIFICATIONS
• 8.3. METRIC CONVERSIONS
• 8.4. TORQUE VALUES FOR STANDARD ENGLISH FASTENERS
• 8.4.1. BOLT IDENTIFICATION CHART
• 8.4.2. TYPE 1, 5 AND 8 NONPHOSPHATE COATED HARDWARE
• 8.4.3. TYPE 8 PHOSPHATE COATED HARDWARE
• 8.5. TORQUE VALUES FOR STANDARD METRIC FASTENERS
• 8.6. TORQUE VALUES FOR HOSE CLAMPS
• 8.7. TORQUE VALUES FOR SPLIT FLANGE CONNECTIONS
• 8.8. TORQUE VALUES FOR HYDRAULIC TUBES AND FITTINGS
• 8.9. SPECIFIC BOLT TORQUES
• 8.10. DECALS
• 9. INDEX