Komatsu HD325-7R, HD405-7R Dump Truck Field Assembly Instruction GEN00084-00

Description

• Model List:
  • HD325-7R Dump Truck
  • HD405-7R Dump Truck

• 1. COVER
• 2. CONTENTS
• 3. OUTLINE OF DIVISION (ONLY MAIN COMPONENTS)
• 4. DIMENSIONS OF MAIN COMPONENTS
• 5. ROUGH SCHEDULE OF ASSEMBLY AND WELDING
• 6. LIST OF EQUIPMENTS, TOOLS, AND CONSUMABLES
• 7. ASSEMBLY PROCESS NO.
• 7.1. OIL, GREASE, AND COOLANT
• 7.2. LEVELS OF OIL, GREASE, AND COOLANT
• 7.3. SLINGING BARE MACHINE
• 7.4. POSITIONING BARE MACHINE
• 7.5. ASSEMBLY OF TIRE AND WHEEL ASSEMBLY
• 7.6. INSTALLING TIRE AND WHEEL ASSEMBLY
• 7.7. INSTALLING REAR TIRE VALVE EXTENSION
• 7.8. INSTALLING REAR MONITOR
• 7.9. INSTALLING L.H PLATFORM
• 7.10. INSTALLING L.H HANDRAIL
• 7.11. INSTALLING RADIO ANTENNA AND FIXING ITS CABLE
• 7.12. INSTALLING SIDE VIEW MIRRORS
• 7.13. INSTALLING UNDER VIEW MIRRORS (FOR GENERAL OVERSEAS COUNTRIES)
• 7.14. INSTALLING UNDER VIEW MIRRORS (FOR EU)
• 7.15. INSTALLING LEFT SIDE MUDGUARD
• 7.16. INSTALLING RIGHT SIDE MUDGUARD
• 7.17. PREPARATION OF INSTALLING BODY
• 7.18. WELDING BODY
• 7.19. INSTALLING 150MM BODY SPILL GUARD (IF EQUIPPED)
• 7.20. INSTALLING 250MM BODY SPILL GUARD (IF EQUIPPED)
• 7.21. INSTALLING PLATFORM GUARD
• 7.22. SLINGING BODY
• 7.23. INSTALLING BODY HINGE PIN
• 7.24. INSTALLING HOIST CYLINDER
• 7.25. INSTALLING BODY SHIM
• 7.26. ADJUSTING BODY SHIMS
• 7.27. INSTALLING MUFFLER FLANGE
• 7.28. INSTALLING BODY ACCESSORIES
• 7.29. CONNECTING DUMP SENSOR
• 7.30. PROCEDURE FOR ADJUSTING DUMP SENSOR
• 7.31. CALIBRATING DUMP CONTROL
• 7.32. GREASING
• 7.33. TOUCHING UP
• 7.34. ADJUSTING SUSPENSION
• 7.35. STICKING BODY DECAL
• 7.36. ADJUSTMENT OF VIEW RANGE IN MIRROR (FOR EU)
• 7.37. ADJUSTMENT OF VIEW RANGE IN MIRROR (FOR GENERAL OVERSEAS COUNTRIES)
• 7.38. CHECK AND ADDITION OF LUBRICANTS (1/2)
• 7.39. CHECK AND ADDITION OF LUBRICANTS (2/2)
• 7.40. C0010 PREPARATION OF WELDING BODY
• 7.41. C0020 ASSEMBLY OF SPLIT BODY
• 7.42. C0030 TACK WELDING BODY
• 7.43. C0040 WELDING BODY
• 7.44. C0050 WELDING BODY INSTRUCTION (1/2)
• 7.45. C0060 WELDING BODY INSTRUCTION (2/2)
• 7.46. C0070 TURN OVER THE BODY
• 7.47. C0080 WELDING BODY PROTECTOR (1/2)
• 7.48. C0090 WELDING BODY PROTECTOR (2/2)
• 7.49. C0100 FINISHING AND PAINTING WELDED PARTS OF BODY
• 8. FIELD ASSEMBLY INSPECTION REPORT