Komatsu HD465-8, HD605-8 Dump Truck Operation and Maintenance Manual TEN01170-00

Description

• Model List:
  • HD465-8 Dump Truck
  • HD605-8 Dump Truck

• 1. Cover
• 1.1. Foreword
• 1.1.1. Table of Contents
• 1.1.2. Read This Manual
• 1.1.3. Safety Information
• 1.1.4. Introduction
• 1.1.4.1. Main Use of Machine
• 1.1.4.2. Directions of Machine
• 1.1.4.3. Visibility from Operators Seat
• 1.1.5. Machine Information
• 1.1.5.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 1.1.5.2. Location of Engine Number Plate
• 1.1.5.3. Service Meter Location
• 1.1.5.4. Your Machine Serial Numbers and Distributor
• 1.1.6. Abbreviation List
• 1.2. Safety
• 1.2.1. Safety Labels
• 1.2.1.1. Location of Safety Labels
• 1.2.1.2. Contents of Safety Labels
• 1.2.2. General Precautions Common to Operation and Maintenance
• 1.2.2.1. Precautions Before Starting Operation
• 1.2.2.2. Preparations for Safe Operation
• 1.2.2.3. Precautions to Prevent Fire
• 1.2.2.4. Precautions When Getting on or off Machine
• 1.2.2.5. Do Not Get Caught in Work Equipment
• 1.2.2.6. Precautions Related to Protective Structures
• 1.2.2.7. Unauthorized Modification
• 1.2.2.8. Precautions Related to Attachments and Options
• 1.2.2.9. Precautions When Running Engine Inside Building
• 1.2.3. Precautions for Operation
• 1.2.3.1. Precautions for Jobsite
• 1.2.3.2. Start Engine
• 1.2.3.3. Precautions for Operation
• 1.2.3.4. Transportation
• 1.2.3.5. Towing and being Towed
• 1.2.4. Precautions for Maintenance
• 1.2.4.1. Precautions Before Starting Inspection and Maintenance
• 1.2.4.2. Precautions for Check and Maintenance
• 1.2.4.3. Tires
• 1.3. Operation
• 1.3.1. General View
• 1.3.1.1. Names of Machine Equipment
• 1.3.1.2. Control Levers and Pedals
• 1.3.1.3. Other Equipment Name
• 1.3.2. Explanation of Components
• 1.3.2.1. Machine Monitor Equipment
• 1.3.2.2. Switches
• 1.3.2.3. Control Levers and Pedals
• 1.3.2.4. Other Equipment
• 1.3.3. Machine Operations and Controls
• 1.3.3.1. Checks and Adjustment Before You Start Engine
• 1.3.3.2. How to Start Engine
• 1.3.3.3. Operations and Checks After You Start Engine
• 1.3.3.4. How to Stop Engine
• 1.3.3.5. How to Examine After You Stop Engine
• 1.3.3.6. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 1.3.3.7. How to Shift Gears
• 1.3.3.8. How to Travel Downhill
• 1.3.3.9. How to Steer Machine
• 1.3.3.10. How to Load
• 1.3.3.11. Handle Payload Meter
• 1.3.3.12. How to Dump
• 1.3.3.13. Precautions for Operation
• 1.3.3.14. How to Park Machine
• 1.3.3.15. How to Examine After You Complete Work
• 1.3.3.16. Lock
• 1.3.3.17. Handle Tires
• 1.3.4. Handle Air Conditioner
• 1.3.4.1. Explanation of Air Conditioner Components
• 1.3.4.2. How to Operate Air Conditioner
• 1.3.5. Handle Radio
• 1.3.5.1. Explanation of Radio Equipment
• 1.3.5.2. How to Operate Radio
• 1.3.6. Dump Body Heating Specifications
• 1.3.7. Select and Keep Travel Road
• 1.3.8. Transportation
• 1.3.8.1. Precautions for Transportation
• 1.3.8.2. Select Transportation Method
• 1.3.8.3. How to Secure Machine
• 1.3.8.4. Precautions When You Lift Machine
• 1.3.9. Cold Weather Operation
• 1.3.9.1. Cold Weather Operation Information
• 1.3.9.2. Precautions After Daily Work Ends in Cold Weather
• 1.3.9.3. After Cold Weather Season
• 1.3.10. Precautions for LongTerm Storage
• 1.3.10.1. Prepare for LongTerm Storage
• 1.3.10.2. Maintenance During LongTerm Storage
• 1.3.10.3. Start Machine After LongTerm Storage
• 1.3.10.4. Travel After LongTerm Storage
• 1.3.11. Troubles and Procedures
• 1.3.11.1. Procedures When You Run Out of Fuel
• 1.3.11.2. Procedures If Transmission Has Trouble
• 1.3.11.3. How to Lower Dump Body If Troubles Occur
• 1.3.11.4. Precautions When You Tow Machine
• 1.3.11.5. Precautions for Discharged Battery
• 1.3.11.6. Other Trouble
• 1.4. Maintenance
• 1.4.1. Precautions for Maintenance
• 1.4.1.1. Examine Service Meter Reading
• 1.4.1.2. Komatsu Genuine Replacement Parts
• 1.4.1.3. Komatsu Genuine Lubricants
• 1.4.1.4. Always Use Clean Washer Fluid
• 1.4.1.5. Clean Lubricants
• 1.4.1.6. Examine Drained Oil and Used Filter
• 1.4.1.7. Precautions When You Refill Oil or Fuel
• 1.4.1.8. Precautions for Welding
• 1.4.1.9. Do Not Drop Things Inside Machine
• 1.4.1.10. Precautions for KDPF
• 1.4.1.11. Dusty Jobsites
• 1.4.1.12. Avoid Mixing Oil
• 1.4.1.13. Lock Inspection Covers
• 1.4.1.14. Bleed Air from Hydraulic System
• 1.4.1.15. Precautions When You Install Hydraulic Hoses
• 1.4.1.16. Checks After Inspection and Maintenance
• 1.4.1.17. Select Fuel and Lubricants by Ambient Temperature
• 1.4.1.18. Precautions for Jackup
• 1.4.2. Outline of Maintenance
• 1.4.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
• 1.4.2.2. Handle Electrical Components
• 1.4.3. Standard Tightening Torque for Bolts and Nuts
• 1.4.4. Maintenance Schedule
• 1.4.4.1. Maintenance Schedule Table
• 1.4.5. Maintenance Procedure
• 1.4.5.1. Initial 250 Hours Maintenance (Only After the First 250 Hours)
• 1.4.5.2. When Required
• 1.4.5.3. Examine Before You Start Operation
• 1.4.5.4. Every 250 Hours Maintenance
• 1.4.5.5. Every 500 Hours Maintenance
• 1.4.5.6. Every 1000 Hours Maintenance
• 1.4.5.7. Every 2000 Hours Maintenance
• 1.4.5.8. Every 4000 Hours Maintenance
• 1.4.5.9. Every 4500 Hours Maintenance
• 1.4.5.10. Every 8000 Hours Maintenance
• 1.4.5.11. Every 9000 Hours Maintenance
• 1.4.5.12. Every 6 Months Maintenance
• 1.5. Specifications
• 1.5.1. Specifications
• 1.5.1.1. Specifications HD4658
• 1.5.1.2. Specifications HD6058
• 1.6. Attachments and Options
• 1.6.1. Body Selection
• 1.6.2. Handle Engine Room Lamp
• 1.6.2.1. How to Use Engine Room Lamp
• 1.6.3. Handle External Power Supply Engine Preheater
• 1.6.3.1. Explanation of Components
• 1.6.3.2. Install External Power Supply System for External Power Supply Engine Preheater
• 1.6.3.3. Make External Power Supply Cable
• 1.6.3.4. Install External Power Supply System
• 1.6.3.5. How to Operate External Power Supply Heater
• 1.6.3.6. Circuit Diagram of External Power Supply Engine Preheater
• 1.6.4. Handle External Power Supply Connector for Starting Motor
• 1.6.5. Handle External Engine Shutdown Secondary Switch
• 1.6.6. Handle Komatsu Traction Control System (KTCS)
• 1.6.6.1. Operation of KTCS
• 1.6.6.2. How to Operate Machine When Tires are Stuck in Ground
• 1.6.7. Handle Antilock Brake System (ABS)
• 1.6.7.1. Explanation of Components
• 1.6.7.2. ABS Setting
• 1.6.7.3. ABS Check
• 1.6.7.4. Precautions When You Use ABS
• 1.6.7.5. Troubles and Procedures
• 1.6.8. Handle Machine Lockout
• 1.6.8.1. Explanation of Components
• 1.6.8.2. Operate Machine Lockout
• 1.6.9. Handle Speed Limit Function
• 1.6.9.1. Operation of Speed Limit Function
• 1.6.9.2. Operation If Troubles on System Occur
• 1.6.10. Handle Overload Speed Limit Function
• 1.6.10.1. Operation of Overload Speed Limit Function
• 1.6.10.2. Operation If Troubles on System Occur
• 1.6.11. Handle AutoGreasing System
• 1.6.11.1. How to Operate AutoGreasing System
• 1.6.11.2. Timer Setting
• 1.6.11.3. How to Bleed Air from Greasing Circuit
• 1.6.11.4. How to Adjust Injector Discharged Volume
• 1.6.11.5. How to Examine Injector Operation
• 1.6.11.6. How to Fill Grease
• 1.6.12. Service Center
• 1.6.12.1. Valve Positions of Refilling Piping and Discharging Piping
• 1.7. Replacement Parts
• 1.7.1. Defined Life Parts
• 1.7.1.1. Defined Life Parts List
• 1.7.2. Consumable Parts
• 1.7.2.1. Consumable Parts List
• 1.7.3. Recommended Fuel, Coolant, and Lubricant
• 1.7.3.1. Lubrication Chart
• 1.7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 1.7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 1.8. Index