Komatsu HD605-10 Dump Truck Operation and Maintenance Manual PEN02062-00

Description

• Model List:
  • HD605-10 Dump Truck

• 1. Cover
• 1.1. Foreword
• 1.1.1. Table of Contents
• 1.1.2. Foreword
• 1.1.3. Safety Information
• 1.1.4. Noise Emission Lelels
• 1.1.5. Introduction
• 1.1.6. Machine Information
• 1.1.6.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 1.1.6.2. Location of Engine Number Plate
• 1.1.6.3. Location of Authorization Label of Anchor Point for Tieoff
• 1.1.6.4. Service Meter Location
• 1.1.6.5. Your Machine Serial Numbers and Distributor
• 1.1.7. Abbreviation List
• 1.2. Safety
• 1.2.1. Safety Labels
• 1.2.2. General Precautions Common to Operation and Maintenance
• 1.2.2.1. Precautions Before You Start Operation
• 1.2.2.2. Preparations for Safe Operation
• 1.2.2.3. Actions if Fire Occurs
• 1.2.2.4. Precautions to Prevent Fire
• 1.2.2.5. Precautions When Getting on or off Machine
• 1.2.2.6. Precautions for Machine and Jobsite
• 1.2.3. Precautions for Operation
• 1.2.3.1. Precautions for Jobsite
• 1.2.3.2. Start Engine
• 1.2.3.3. Precautions for Operation
• 1.2.3.4. Precautions for Transportation
• 1.2.3.5. Towing and being Towed
• 1.2.4. Precautions for Maintenance
• 1.2.4.1. Precautions Before Starting Inspection and Maintenance
• 1.2.4.2. Precautions for Check and Maintenance
• 1.2.5. Precautions for Tire
• 1.3. Operation
• 1.3.1. General View
• 1.3.1.1. Names of Machine Equipment
• 1.3.1.2. Controls and Gauges Names
• 1.3.1.3. Names of Machine Monitor Equipment
• 1.3.1.4. Names of Other Equipment
• 1.3.2. Explanation of Components
• 1.3.2.1. Machine Monitor Equipment
• 1.3.2.2. Names of Switch Panel Equipment
• 1.3.2.3. Names of Control Levers and Pedals
• 1.3.2.4. Other Equipment
• 1.3.3. Machine Operations and Controls
• 1.3.3.1. Checks and Adjustment Before You Start Engine
• 1.3.3.2. How to Start Engine
• 1.3.3.3. Operations and Checks After You Start Engine
• 1.3.3.4. How to Stop Engine
• 1.3.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 1.3.3.6. Shift Gears
• 1.3.3.7. How to Travel Downhill
• 1.3.3.8. Handle Throttle Lock
• 1.3.3.9. Handle Waiting Brake
• 1.3.3.10. Handle Hill Start Assist
• 1.3.3.11. How to Steer Machine
• 1.3.3.12. KTCS
• 1.3.3.13. How to Operate Machine When Tires are Stuck in Ground
• 1.3.3.14. Loading Operation
• 1.3.3.15. Handle Payload Meter
• 1.3.3.16. How to do the Dump Operation
• 1.3.3.17. Work Precautions
• 1.3.3.18. Allowable Water Depth
• 1.3.3.19. How to Park Machine
• 1.3.3.20. How to Examine After You Complete Work
• 1.3.3.21. Lock
• 1.3.4. Handle Tires
• 1.3.4.1. Km.P.H
• 1.3.4.2. Tire T.Km.P.H Value and Continuous Max Travel Speed
• 1.3.4.3. Precautions for Long Distance Travel
• 1.3.5. Handle Air Conditioner
• 1.3.5.1. Air Conditioner Equipment
• 1.3.5.2. How to Operate Air Conditioner
• 1.3.6. Handle Radio
• 1.3.6.1. Explanation of Radio Equipment
• 1.3.6.2. How to Operate Radio
• 1.3.6.3. Radio Setting
• 1.3.7. Function of Machine Lockout System
• 1.3.7.1. Machine Lockout Operation
• 1.3.8. Overload Speed Limit Function
• 1.3.8.1. Operation of Overload Speed Limit Function
• 1.3.8.2. Troubles and Procedures
• 1.3.9. Dump Body Heating Specification
• 1.3.10. Select and Keep Travel Road
• 1.3.11. Transportation
• 1.3.11.1. How to Secure Machine
• 1.3.11.2. Precautions When You Lift Machine
• 1.3.12. Cold Weather Operation
• 1.3.12.1. Cold Weather Operation Information
• 1.3.12.2. Precautions After Daily Work Ends in Cold Weather
• 1.3.12.3. In Cold Weather
• 1.3.12.4. After Cold Weather Season
• 1.3.13. LongTerm Storage Precautions
• 1.3.13.1. Prepare for LongTerm Storage
• 1.3.13.2. Maintenance During LongTerm Storage
• 1.3.13.3. How to Start Machine After LongTerm Storage
• 1.3.13.4. Travel After LongTerm Storage
• 1.3.14. Troubles and Procedures
• 1.3.14.1. Procedures When You Run Out of Fuel
• 1.3.14.2. Procedures If Transmission Has Trouble
• 1.3.14.3. Lower Dump Body While Trouble
• 1.3.14.4. Precautions When You Tow Machine
• 1.3.14.5. Release Parking Brake
• 1.3.14.6. Precautions for Discharged Battery
• 1.3.14.7. Other Trouble
• 1.4. Maintenance
• 1.4.1. Precautions for Maintenance
• 1.4.1.1. Jack Up Precautions
• 1.4.2. Maintenance Information
• 1.4.2.1. Oil, Fuel, and Coolant
• 1.4.2.2. Battery Terminal
• 1.4.2.3. Electrical Components
• 1.4.3. Standard Torque
• 1.4.4. Maintenance Schedule
• 1.4.4.1. Maintenance Schedule Table
• 1.4.5. Maintenance Procedure
• 1.4.5.1. Initial 250 Hours Maintenance
• 1.4.5.2. Initial 2000 Hours Maintenance
• 1.4.5.3. When Required
• 1.4.5.4. Examine Before You Start Operation
• 1.4.5.5. Every 250 Hours Maintenance
• 1.4.5.6. Every 500 Hours Maintenance
• 1.4.5.7. Every 1000 Hours Maintenance
• 1.4.5.8. Every 2000 Hours Maintenance
• 1.4.5.9. Every 4000 Hours Maintenance
• 1.4.5.10. Every 4500 Hours Maintenance
• 1.4.5.11. Every 8000 Hours Maintenance
• 1.4.5.12. Every 9000 Hours Maintenance
• 1.4.5.13. Every 6 Months Maintenance
• 1.5. Specifications
• 1.5.1. Specifications
• 1.6. Attachments and Options
• 1.6.1. Body Selection
• 1.6.2. Maximum Speed Limitation Function
• 1.6.2.1. Operation of Maximum Speed Limitation Function
• 1.6.2.2. Troubles and Procedures
• 1.6.3. Handle Dump Light Function
• 1.6.3.1. Operation of Dump Light Function
• 1.6.3.2. Dump Lights Setting
• 1.7. Replacement Parts
• 1.7.1. Defined Life Parts
• 1.7.1.1. Defined Life Parts List
• 1.7.2. Consumable Parts
• 1.7.2.1. Consumable Parts List
• 1.7.3. Recommended Fuel, Coolant, and Lubricant
• 1.7.3.1. Lubrication Chart
• 1.7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 1.7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 1.8. Index