Komatsu HD785-8 Dump Truck Operation and Maintenance Manual TEN01068-03

Description

• Model List:
  • HD785-8 Dump Truck

• 1. Cover
• 2. Foreword
• 2.1. Table of Contents
• 2.2. Foreword
• 2.3. Safety Information
• 2.4. Introduction
• 2.5. Machine Information
• 2.5.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 2.5.2. Location of Engine Number Plate
• 2.5.3. Service Meter Location
• 2.5.4. Your Machine Serial Numbers and Distributor
• 2.5.5. Abbreviation List
• 3. Safety
• 3.1. Safety Labels
• 3.2. General Precautions Common to Operation and Maintenance
• 3.2.1. Precautions Before You Start Operation
• 3.2.2. Prepare for Safety Operation
• 3.2.3. Procedures If Fire Occurs
• 3.2.4. Precautions to Prevent Fire
• 3.2.5. Precautions When You Get on or Off Machine
• 3.2.6. Precautions for Machine and Jobsite
• 3.3. Precautions for Operation
• 3.3.1. Precautions for Jobsite
• 3.3.2. Start Engine
• 3.3.3. Precautions for Operation
• 3.3.4. Precautions for Transportation
• 3.3.5. Towing and being Towed
• 3.4. Precautions for Maintenance
• 3.4.1. Precautions Before Inspection and Maintenance
• 3.4.2. Precautions for Check and Maintenance
• 3.5. Precautions for Tire
• 4. Operation
• 4.1. General View
• 4.1.1. Names of Machine Equipment
• 4.1.2. Control Levers and Pedals
• 4.1.3. Names of Machine Monitor Equipment
• 4.1.4. Names of Other Equipment
• 4.2. Explanation of Components
• 4.2.1. Machine Monitor Equipment
• 4.2.2. Names of Switch Panel Equipment
• 4.2.3. Names of Control Levers and Pedals
• 4.2.4. Other Equipment
• 4.3. Machine Operations and Controls
• 4.3.1. Checks and Adjustment Before You Start Engine
• 4.3.2. How to Start Engine
• 4.3.3. Operations and Checks After You Start Engine
• 4.3.4. How to Stop Engine
• 4.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 4.3.6. Shift Gears
• 4.3.7. How to Travel Downhill
• 4.3.8. Handle ARSC
• 4.3.9. Brake Performance Curve
• 4.3.10. How to Steer Machine
• 4.3.11. KTCS
• 4.3.12. Loading Operation
• 4.3.13. Handle Payload Meter
• 4.3.14. How to do the Dump Operation
• 4.3.15. Work Precautions
• 4.3.16. Allowable Water Depth
• 4.3.17. Park Machine
• 4.3.18. How to Examine After You Complete Work
• 4.3.19. Lock
• 4.4. Handle Tires
• 4.4.1. Km.P.H
• 4.4.2. Tire T.Km.P.H Value and Continuous Max Travel Speed
• 4.4.3. Precautions for Long Distance Travel
• 4.5. Handle Air Conditioner
• 4.5.1. Air Conditioner Equipment
• 4.5.2. Operate Air Conditioner
• 4.6. Handle Radio
• 4.6.1. Explanation of Radio Equipment
• 4.6.2. Operate Radio
• 4.6.3. Radio Setting
• 4.7. Handle Engine Room Lamp
• 4.7.1. Use Engine Room Lamp
• 4.8. Handle KomVision
• 4.8.1. Display Range of KomVision Camera
• 4.8.2. Basic Operation of KomVision Monitor
• 4.8.3. KomVision Monitor Screen
• 4.8.4. KomVision Radar
• 4.9. Dump Body Heating Specification
• 4.10. Select and Keep Travel Road
• 4.11. Transportation
• 4.11.1. How to Secure Machine
• 4.11.2. Precautions When You Lift Machine
• 4.12. Cold Weather Operation
• 4.12.1. Cold Weather Operation Information
• 4.12.2. Fuel and Lubricants
• 4.12.3. Coolant
• 4.12.4. Battery
• 4.12.5. Radiator Curtain
• 4.12.6. Precautions After Daily Work Ends in Cold Weather
• 4.12.7. After Cold Weather Season
• 4.13. LongTerm Storage Precautions
• 4.13.1. Prepare for LongTerm Storage
• 4.13.2. Maintenance During LongTerm Storage
• 4.13.3. How to Start Machine After LongTerm Storage
• 4.13.4. Travel After LongTerm Storage
• 4.14. Troubles and Procedures
• 4.14.1. Procedures When You Run Out of Fuel
• 4.14.2. Procedures If Transmission Has Trouble
• 4.14.3. Lower Dump Body While Trouble
• 4.14.4. Precautions When You Tow Machine
• 4.14.5. Release Parking Brake
• 4.14.6. Precautions for Discharged Battery
• 4.14.7. Other Trouble
• 5. Maintenance
• 5.1. Precautions for Maintenance
• 5.1.1. Jack Up Precautions
• 5.2. Maintenance Information
• 5.2.1. Oil, Fuel, and Coolant
• 5.2.2. Electrical Components
• 5.3. Standard Torque
• 5.4. Maintenance Schedule
• 5.4.1. Maintenance Schedule Table
• 5.5. Maintenance Procedure
• 5.5.1. Initial 250 Hours Maintenance
• 5.5.2. Initial 2000 Hours Maintenance
• 5.5.3. When Required
• 5.5.4. Examine Before You Start Operation
• 5.5.5. Every 250 Hours Maintenance
• 5.5.6. Every 500 Hours Maintenance
• 5.5.7. Every 1000 Hours Maintenance
• 5.5.8. Every 2000 Hours Maintenance
• 5.5.9. Every 4000 Hours Maintenance
• 5.5.10. Every 4500 Hours Maintenance
• 5.5.11. Every 8000 Hours Maintenance
• 5.5.12. Every 9000 Hours Maintenance
• 6. Specifications
• 6.1. Specifications
• 7. Attachments and Options
• 7.1. Body Selection
• 7.2. Buddy System
• 7.3. Handle Radio
• 7.3.1. Explanation of Radio Equipment
• 7.3.2. Operate Radio
• 7.4.1. ABS Components
• 7.4.2. Operation of ABS
• 7.4.3. ABS Setting
• 7.4.4. ABS System Check
• 7.4.5. Troubles and Procedures
• 7.5. Function of Machine Lockout System
• 7.5.1. Machine Lockout System
• 7.5.2. Machine Lockout Operation
• 7.6. Maximum Speed Limitation Function
• 7.6.1. Operation of Maximum Speed Limitation Function
• 7.6.2. Troubles and Procedures
• 7.7. Overload Speed Limit Function
• 7.7.1. Operation of Overload Speed Limit Function
• 7.7.2. Troubles and Procedures
• 7.8. Handle Power Ladder
• 7.8.1. Power Ladder
• 7.8.2. Operate Power Ladder
• 7.8.3. Troubles and Procedures
• 7.8.4. Examine and Maintenance of Power Ladder
• 7.9. Handle Scoreboard
• 7.9.1. Display of Scoreboard
• 7.10. Drowsiness Detection System
• 7.10.1. Precautions for Drowsiness Detection System
• 7.10.2. Handle Drowsiness Detection System
• 8. Replacement Parts
• 8.1. Defined Life Parts
• 8.1.1. Defined Life Parts List
• 8.2. Consumable Parts
• 8.2.1. Consumable Parts List
• 8.3. Recommended Fuel, Coolant, and Lubricant
• 8.3.1. Lubrication Chart
• 8.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 8.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 9. Index