Komatsu HM300-2 Articulated Dump Truck Operation and Maintenance Manual EEAM030700

Description

• Model List:
  • HM300-2 Articulated Dump Truck

• 1. FOREWORD
• 1.1. BEFORE READING THIS MANUAL
• 1.2. SAFETY INFORMATION
• 1.2.1. Noise emission levels
• 1.2.2. Vibration levels
• 1.3. INTENDED USE
• 1.3.1. USE OF MACHINE
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. VISIBILITY FROM OPERATORS SEAT
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.4.3. SERVICE METER POSITION
• 1.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.5. MACHINE SERIAL NUMBER PLATE
• 1.4.6. Declaration of conformity (Directive 2006/42/EC)
• 1.4.7. ATTACHMENTS, OPTIONS
• 1.4.8. POSITION FOR ATTACHING SAFETY LABELS
• 1.4.9. SAFETY LABELS
• 1.5. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.5.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.5.2. PREPARATIONS FOR SAFE OPERATION
• 1.5.3. FIRE PREVENTION
• 1.5.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.5.5. DO NOT GET CAUGHT IN ARTICULATING PORTION AND DUMP BODY
• 1.5.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.5.7. UNAUTHORIZED MODIFICATION
• 1.5.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.5.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.6. PRECAUTIONS FOR OPERATION
• 1.6.1. PRECAUTIONS FOR JOBSITE
• 1.6.2. STARTING ENGINE
• 1.6.3. OPERATION
• 1.6.4. TRANSPORTATION
• 1.6.5. TOWING
• 1.7. PRECAUTIONS FOR MAINTENANCE
• 1.7.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.7.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 1.7.3. TIRES
• 1.7.4. DISMANTLING THE MACHINE END OF SERVICE LIVE
• 2. OPERATION
• 2.1. GENERAL VIEW
• 2.1.1. GENERAL VIEW OF MACHINE
• 2.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 2.2. EXPLANATION OF COMPONENTS
• 2.2.1. MACHINE MONITOR
• 2.2.2. OTHER FUNCTIONS OF MACHINE MONITOR
• 2.2.3. SWITCHES
• 2.2.4. CONTROL LEVERS AND PEDALS
• 2.2.5. BODY PIVOT PIN
• 2.2.6. ARTICULATE LOCK
• 2.2.7. LOCATION OF FIRE EXTINGUISHER
• 2.2.8. DUST INDICATOR
• 2.2.9. CIRCUIT BREAKER
• 2.2.10. BATTERY DISCONNECT SWITCH
• 2.2.11. FUSES
• 2.2.12. CAR RADIO
• 2.2.13. CAR STEREO
• 2.2.14. AIR CONDITIONER
• 2.3. OPERATION
• 2.3.1. CHECK BEFORE STARTING ENGINE
• 2.3.2. STARTING ENGINE
• 2.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 2.3.4. STOPPING ENGINE
• 2.3.5. CHECKS AFTER STOPPING ENGINE
• 2.3.6. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
• 2.3.7. SHIFTING GEAR
• 2.3.8. TRAVELLING DOWNHILL
• 2.3.9. STEERING THE MACHINE
• 2.3.10. OPERATION USING DIFFERENTIAL LOCK
• 2.3.11. LOADING OPERATIONS
• 2.3.12. DUMP OPERATIONS
• 2.3.13. CAB TILT OPERATION
• 2.3.14. PRECAUTIONS FOR OPERATION
• 2.3.15. PARKING MACHINE
• 2.3.16. CHECKS AFTER COMPLETION OF WORK
• 2.3.17. LOCKING
• 2.3.18. HANDLING TIRES
• 2.4. DETERMINING AND MAINTAINING TRAVEL ROAD
• 2.4.1. DETERMINING TRAVEL ROAD
• 2.4.2. MAINTAINING TRAVEL ROAD
• 2.5. TRANSPORTATION
• 2.5.1. PRECAUTIONS WHEN TRANSPORTING
• 2.5.2. STEPS FOR TRANSPORTATION
• 2.5.3. METHOD OF SECURING MACHINE
• 2.5.4. METHOD OF LIFTING MACHINE
• 2.6. COLD WEATHER OPERATION
• 2.6.1. PRECAUTIONS FOR LOW TEMPERATURE
• 2.6.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 2.6.3. AFTER COLD WEATHER
• 2.7. LONGTERM STORAGE
• 2.7.1. BEFORE STORAGE
• 2.7.2. DURING STORAGE
• 2.7.3. AFTER STORAGE
• 2.7.4. PRECAUTIONS BEFORE TRAVELLING AFTER LONGTERM STORAGE
• 2.8. TROUBLESHOOTING
• 2.8.1. AFTER RUNNING OUT OF FUEL
• 2.8.2. IF TRANSMISSION HAS TROUBLE
• 2.8.3. METHOD OF LOWERING DUMP BODY IN EMERGENCY
• 2.8.4. METHOD OF TOWING MACHINE
• 2.8.5. IF BATTERY IS DISCHARGED
• 2.8.6. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. GUIDES TO MAINTENANCE
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. OUTLINE OF ELECTRIC SYSTEM
• 3.3. WEAR PARTS
• 3.3.1. WEAR PARTS LIST
• 3.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 3.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 3.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 3.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 3.5.1. TORQUE LIST
• 3.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 3.6.1. SAFETY CRITICAL PARTS
• 3.7. MAINTENANCE SCHEDULE CHART
• 3.7.1. MAINTENANCE SCHEDULE CHART
• 3.8. SERVICE PROCEDURE
• 3.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 3.8.2. WHEN REQUIRED
• 3.8.3. CHECK BEFORE STARTING
• 3.8.4. EVERY 50 HOURS SERVICE
• 3.8.5. EVERY 250 HOURS SERVICE
• 3.8.6. EVERY 500 HOURS SERVICE
• 3.8.7. EVERY 1000 HOURS SERVICE
• 3.8.8. EVERY 2000 HOURS SERVICE
• 3.8.9. EVERY 4000 HOURS SERVICE
• 3.8.10. EVERY 6000 HOURS SERVICE
• 3.8.11. EVERY 8000 HOURS SERVICE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 5. ATTACHMENTS, OPTIONS
• 5.1. GENERAL PRECAUTIONS
• 5.1.1. AUTHORIZED OPTIONAL EQUIPMENT
• 5.1.2. PRECAUTIONS RELATED TO SAFETY
• 5.1.3. PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
• 5.2. HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL (ARAC)
• 5.2.1. EXPLANATION OF COMPONENTS
• 5.2.2. METHOD OF OPERATION
• 5.3. HANDLING PAYLOAD METER HM
• 5.3.1. FEATURES OF PAYLOAD METER HM
• 5.3.2. METHOD OF USING ACCURATELY
• 5.3.3. GENERAL LOCATIONS
• 5.3.4. CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
• 5.3.5. EXTERNAL DISPLAY LAMPS
• 5.3.6. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
• 5.3.7. OPERATION OF SWITCHES
• 5.3.8. ABNORMALITY AND WARNING DISPLAY (ERROR CODE)
• 5.3.9. WHEN ERROR CODE F09 IS DISPLAYED
• 5.3.10. PROCEDURE WHEN DOWNLOADING
• 5.3.11. OTHERS
• 5.4. USE OF REAR VIEW MONITOR
• 5.4.1. NAME AND FUNCTION OF EACH PART OF REAR VIEW MONITOR
• 5.4.2. SETTING OF REAR VIEW MONITOR
• 5.4.3. CAUTIONS WHEN USING REAR VIEW MONITOR
• 5.5. HANDLING DUMPING COUNTER
• 5.5.1. METHOD OF DISPLAYING, RESETTING DUMPING COUNTER
• 5.6. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 5.6.1. BASIC PRECAUTIONS