Komatsu PC100-6, PC100L-6, PC120-6, PC130-6 Mighty Hydraulic Excavator Operation and Maintenance Manual SEAM002205

Description

• Model List:
  • PC100-6 Mighty Hydraulic Excavator
  • PC100L-6 Mighty Hydraulic Excavator
  • PC120-6 Mighty Hydraulic Excavator
  • PC130-6 Mighty Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 2.1. FOREWARD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. GENERAL PRECAUTIONS
• 3.2. PRECAUTIONS DURING OPERATION
• 3.2.1. BEFORE STARTING ENGINE
• 3.2.2. OPERATING MACHINE
• 3.2.3. TRANSPORTATION
• 3.2.4. BATTERY
• 3.2.5. TOWING
• 3.2.6. BUCKET WITH HOOK
• 3.3. PRECAUTIONS FOR MAINTENANCE
• 3.3.1. BEFORE CARRYING OUT MAINTENANCE
• 3.3.2. DURING MAINTENANCE
• 3.4. POSITION FOR ATTACHING SAFETY LABELS
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS, PEDALS
• 4.2.4. CEILING WINDOW
• 4.2.5. FRONT WINDOW
• 4.2.6. DOOR LOCK
• 4.2.7. CAP, COVER WITH LOCK
• 4.2.8. HOT/COOL BOX
• 4.2.9. LUGGAGE BOX
• 4.2.10. ASHTRAY
• 4.2.11. AIR CONDITIONER
• 4.2.12. CAR RADIO
• 4.2.13. FUSE
• 4.2.14. FUSIBLE LINK
• 4.2.15. CONTROLLERS
• 4.2.16. TOOL BOX
• 4.2.17. GREASE PUMP HOLDER
• 4.3. OPERATION
• 4.3.1. CHECK BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.3.4. MOVING MACHINE OFF
• 4.3.5. STEERING MACHINE
• 4.3.6. STOPPING MACHINE
• 4.3.7. SWINGING
• 4.3.8. OPERATION OF WORK EQUIPMENT
• 4.3.9. WORKING MODE SELECTION
• 4.3.10. HANDLING ACTIVE MODE
• 4.3.11. PROHIBITIONS FOR OPERATION
• 4.3.12. PRECAUTIONS FOR OPERATION
• 4.3.13. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 4.3.14. HOW TO ESCAPE FROM MUD
• 4.3.15. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 4.3.16. REPLACEMENT AND INVERSION OF BUCKET
• 4.3.17. PARKING MACHINE
• 4.3.18. CHECK AFTER FINISHING WORK
• 4.3.19. STOPPING ENGINE
• 4.3.20. CHECK AFTER STOPPING ENGINE
• 4.3.21. LOCKING
• 4.4. TRANSPORTATION
• 4.4.1. LOADING, UNLOADING WORK
• 4.4.2. PRECAUTIONS FOR LOADING
• 4.4.3. PRECAUTIONS FOR TRANSPORTATION
• 4.5. COLD WEATHER OPERATION
• 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 4.5.3. AFTER COLD WEATHER
• 4.6. LONGTERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. PHENOMENA THAT ARE NOT FAILURES
• 4.7.2. METHOD OF TOWING MACHINE
• 4.7.3. USING METHOD FOR LIGHTWEIGHT TOWING HOOK
• 4.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
• 4.7.5. IF BATTERY IS DISCHARGED
• 4.7.6. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 5.2.2. OUTLINE OF ELECTRIC SYSTEM
• 5.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 5.3. WEAR PARTS LIST
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.5.1. INTRODUCTION OF NECESSARY TOOLS
• 5.5.2. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.7.2. MAINTENANCE WHEN USING HYDRAULIC BREAKER
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS SERVICE
• 5.8.1.1. REPLACE FUEL FILTER CARTRIDGE
• 5.8.1.2. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 5.8.2. WHEN REQUIRED
• 5.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 5.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
• 5.8.2.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 5.8.2.4. CHECK AND ADJUST TRACK TENSION
• 5.8.2.5. CHECK ELECTRICAL INTAKE AIR HEATER
• 5.8.2.6. REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
• 5.8.2.7. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
• 5.8.2.8. ADJUST BUCKET CLEARANCE
• 5.8.2.9. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
• 5.8.2.10. CHECK AND ADJUST AIR CONDITIONER
• 5.8.2.11. REPLACE ADDITIONAL BREAKER FILTER ELEMENT
• 5.8.3. CHECK BEFORE STARTING
• 5.8.3.1. CHECK COOLANT LEVEL, ADD WATER
• 5.8.3.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
• 5.8.3.3. CHECK FUEL LEVEL, ADD FUEL
• 5.8.3.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 5.8.3.5. CHECK AIR CLEANER FOR CLOGGING
• 5.8.3.6. CHECK ELECTRIC WIRINGS
• 5.8.3.7. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER
• 5.8.4. EVERY 50 HOURS SERVICE
• 5.8.4.1. DRAIN WATER AND SEDIMENT FROM FUEL TANK
• 5.8.5. EVERY 100 HOURS SERVICE
• 5.8.5.1. LUBRICATING
• 5.8.5.2. BOOM CYLINDER FOOT PIN (2 POINTS)
• 5.8.5.3. BOOM FOOT PIN (2 POINTS)
• 5.8.5.4. BOOM CYLINDER ROD END (2 POINTS)
• 5.8.5.5. ARM CYLINDER FOOT PIN (1 POINT)
• 5.8.5.6. BOOMARM COUPLING PIN (1 POINT)
• 5.8.5.7. ARM CYLINDER ROD END (1 POINT)
• 5.8.5.8. BUCKET CYLINDER FOOT PIN (1 POINT)
• 5.8.5.9. ARMLINK COUPLING PIN (1 POINT)
• 5.8.5.10. ARMBUCKET COUPLING PIN (1 POINT)
• 5.8.5.11. LINK COUPLING PIN (1 POINT)
• 5.8.5.12. BUCKET CYLINDER ROD END (1 POINT)
• 5.8.5.13. BUCKETLINK COUPLING PIN (2 POINTS)
• 5.8.5.14. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
• 5.8.6. EVERY 250 HOURS SERVICE
• 5.8.6.1. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
• 5.8.6.2. CHECK LEVEL OF BATTERY ELECTROLYTE
• 5.8.6.3. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
• 5.8.6.4. REPLACE HYDRAULIC FILTER ELEMENT
• 5.8.6.5. CHECK FAN BELT TENSION, ADJUST
• 5.8.6.6. CHECK, ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT
• 5.8.7. EVERY 500 HOURS SERVICE
• 5.8.7.1. REPLACE FUEL FILTER CARTRIDGE
• 5.8.7.2. CHECK SWING PINION GREASE LEVEL, ADD GREASE
• 5.8.7.3. LUBRICATE SWING CIRCLE (2 POINTS)
• 5.8.7.4. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
• 5.8.7.5. CLEAN INTERNAL AND EXTERNAL AIR FILTERS OF AIR CONDITIONER SYSTEM (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
• 5.8.8. EVERY 1000 HOURS SERVICE
• 5.8.8.1. CHANGE OIL IN SWING MACHINARY CASE
• 5.8.8.2. CHANGE OIL IN FINAL DRIVE CASE
• 5.8.8.3. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
• 5.8.8.4. CHECK PLAY OF TURBOCHARGER ROTOR
• 5.8.8.5. REPLACE CORROSION RESISTOR CARTRIDGE
• 5.8.9. EVERY 2000 HOURS SERVICE
• 5.8.9.1. CHECK OIL LEVEL IN PTO GEAR CASE, ADD OIL
• 5.8.9.2. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
• 5.8.9.3. CLEAN, CHECK TURBOCHARGER
• 5.8.9.4. CHECK ALTERNATOR, STARTING MOTOR
• 5.8.9.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 5.8.10. EVERY 4000 HOURS SERVICE
• 5.8.10.1. CHECK WATER PUMP
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. OPTIONS, ATTACHMENTS
• 7.1. GENERAL PRECAUTIONS
• 7.1.1. PRECAUTIONS RELATED TO SAFETY
• 7.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 7.2. HANDLING BUCKET WITH HOOK
• 7.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
• 7.2.2. PROHIBITED OPERATIONS
• 7.2.3. PRECAUTIONS DURING OPERATIONS
• 7.3. USING SEAT BELT
• 7.3.1. SEAT BELT
• 7.4. HANDLING CAR HEATER
• 7.4.1. EXPLANATION OF COMPONENTS
• 7.4.2. PREPARING CAR HEATER
• 7.5. MACHINES READY FOR ATTACHMENTS
• 7.5.1. GENERAL LOCATIONS
• 7.5.2. HYDRAULIC CIRCUIT
• 7.5.3. OPERATION
• 7.5.4. HANDLING ACCUMULATOR
• 7.5.5. LONGTERM STORAGE
• 7.5.6. SPECIFICATIONS
• 7.6. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
• 7.6.1. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
• 7.6.2. ATTACHMENT INSTALLATION COMBINATION TABLE
• 7.6.3. SELECTION OF TRACK SHOES
• 7.6.4. HANDLING RUBBER PAD SHOE
• 7.6.5. HANDLING AUTOMATIC GREASING CONTROLLER
• 7.7. EXTENDING MACHINE SERVICE LIFE
• 7.7.1. HYDRAULIC BREAKER
• 7.7.2. POWER RIPPER
• 7.7.3. FORK GRAB
• 7.7.4. GRAPPLE BUCKET
• 7.7.5. SCRAP GRAPPLE
• 7.7.6. CRUSHER SMASHER
• 7.7.7. HYDRAULIC PILE DRIVER
• 7.7.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE