Komatsu PC14R-2 Galeo Hydraulic Excavator Operation and Maintenance Manual WEAM007700

Description

• Model List:
  • PC14R-2 Galeo Hydraulic Excavator

• 1. FOREWORD
• 2. INFORMATION ON SAFETY
• 3. INTRODUCTION
• 3.1. INTENDED USE OF THE MACHINE
• 3.2. IMPROPER OR UNAUTHORIZED USES
• 3.3. MAIN CHARACTERISTICS
• 3.4. RUNNINGIN
• 3.5. POSITIONS AND DIRECTIONS OF THE MACHINE
• 4. PRODUCT IDENTIFICATION
• 4.1. MACHINE SERIAL NUMBER
• 4.2. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
• 4.3. ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
• 4.4. TRAVEL REDUCTION GEAR SERIAL NUMBER
• 4.5. SWING REDUCTION GEAR SERIAL NUMBER
• 4.6. SERIAL NUMBERS AND DEALERS ADDRESS
• 5. TABLE OF CONTENTS
• 6. SAFETY, NOISE AND VIBRATION PLATES
• 6.1. POSITION OF THE SAFETY PLATES
• 6.2. PICTOGRAMS AND RELEVANT MEANINGS
• 6.3. POSITION OF THE NOISE PLATES
• 6.4. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
• 7. GENERAL PRECAUTIONS
• 7.1. GENERAL SAFETY RULES
• 7.2. SAFETY DEVICES AND GUARDS
• 7.3. CLOTHING AND PERSONAL PROTECTION ITEMS
• 7.4. UNAUTHORIZED MODIFICATIONS
• 7.5. LEAVING THE OPERATOR SEAT
• 7.6. GETTING ON AND OFF THE MACHINE
• 7.7. PREVENTING FIRES DUE TO FUEL AND OIL
• 7.8. PREVENTING BURNS
• 7.9. PREVENTING DAMAGE DUE TO ASBESTOS POWDER
• 7.10. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
• 7.11. FIRE EXTINGUISHERS AND FIRST AID KIT
• 7.12. PRECAUTIONS CONCERNING THE ROPS STRUCTURE
• 7.13. PRECAUTIONS CONCERNING THE EQUIPMENT
• 8. PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
• 8.1. SAFETY AT THE WORK SITE
• 8.2. FIRE PREVENTION
• 8.3. PRECAUTIONS CONCERNING THE OPERATOR SEAT
• 8.4. ROOM VENTILATION
• 8.5. PRECAUTIONS TO BE TAKEN FOR THE LIGHTS
• 9. PRECAUTIONS TO BE TAKEN WHEN WORKING
• 9.1. STARTING THE ENGINE
• 9.2. CHECK THE DIRECTION BEFORE STARTING THE MACHINE
• 9.3. HAND SIGNALS
• 9.4. CHECKS FOR TRAVELLING IN REVERSE
• 9.5. MOVING THE MACHINE
• 9.6. MOVING ON SLOPES
• 9.7. WORKING ON SLOPES
• 9.8. UNAUTHORIZED OPERATIONS
• 9.9. PREVENTING ELECTROCUTION
• 9.10. VISIBILITY
• 9.11. WORKING ON ICY OR SNOWCOVERED SURFACES
• 9.12. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
• 9.13. WORKING ON LOOSE GROUND
• 9.14. PARKING THE MACHINE
• 10. TRANSPORTING THE MACHINE ON MOTOR VEHICLES
• 10.1. LOADING AND UNLOADING THE MACHINE
• 10.2. TRANSPORTING THE MACHINE
• 11. BATTERY
• 11.1. PREVENTING RISKS THAT MAY BE DUE TO THE BATTERY
• 11.2. STARTING WITH BOOSTER CABLES
• 12. PRECAUTIONS FOR THE REMOVAL OF THE MACHINE
• 13. PRECAUTIONS FOR MAINTENANCE
• 13.1. WARNING PLATES
• 13.2. TOOLS
• 13.3. MAINTENANCE STAFF
• 13.4. EQUIPMENT
• 13.5. WORKING UNDER THE MACHINE
• 13.6. CLEANING THE MACHINE
• 13.7. USE OF THE ENGINE DURING MAINTENANCE
• 13.8. PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
• 13.9. STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
• 13.10. RULES TO BE FOLLOWED WHEN REFUELLING OR ADDING OIL
• 13.11. CHECKING THE COOLANT LEVEL IN THE RADIATOR
• 13.12. USING LAMPS
• 13.13. PRECAUTIONS TO BE TAKEN WHEN HANDLING THE BATTERY AND THE ALTERNATOR
• 13.14. PRECAUTIONS CONCERNING THE STARTER
• 13.15. HANDLING HIGHPRESSURE HOSES
• 13.16. PRECAUTIONS TO BE TAKEN WHEN HANDLING HIGHPRESSURE OIL
• 13.17. PRECAUTIONS FOR MAINTENANCE OPERATIONS AT HIGH TEMPERATURES AND HIGH PRESSURE
• 13.18. PRECAUTIONS TO BE TAKEN WHEN USING HIGHPRESSURE GREASE TO ADJUST THE TRACK TENSION
• 13.19. DO NOT REMOVE THE SHOCK ABSORBING SPRING FROM THE SHOCK ABSORBER UNIT
• 13.20. HYDRAULIC ACCUMULATOR
• 13.21. COOLING FAN AND BELT
• 13.22. WASTE MATERIALS
• 13.23. COMPRESSED AIR
• 13.24. PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
• 13.25. PRECAUTIONS TO BE TAKEN WHEN USING SYNTHETIC BIODEGRADABLE OIL TYPE HEES
• 14. MACHINE ILLUSTRATIONS
• 14.1. OVERALL VIEW OF THE MACHINE
• 14.2. CONTROLS AND GAUGES
• 15. INSTRUMENTS AND CONTROLS
• 15.1. WARNING LIGHTS AND GAUGES
• 15.2. SWITCHES AND PUSH BUTTONS
• 15.3. CONTROL LEVERS AND PEDALS
• 15.4. COVERSWITH LOCK
• 15.5. ENGINE HOOD
• 15.6. RADIATOR COVER
• 15.7. BATTERY COVER
• 15.8. TILTING THE CAB FLOOR
• 15.9. FUSES
• 15.10. MAIN FUSE
• 15.11. TECHNICAL DOCUMENTATION COMPARTMENT
• 15.12. TOOL BOX
• 16. USE OF THE MACHINE AND RELATED CONTROLS
• 16.1. BEFORE STARTING THE ENGINE
• 16.2. STARTING THE ENGINE
• 16.3. AFTER STARTING THE ENGINE
• 16.4. STOPPING THE ENGINE
• 16.5. HOW TO MOVE THE MACHINE
• 16.6. STEERING THE MACHINE
• 16.7. SWINGING THE TURRET
• 16.8. WORK EQUIPMENT CONTROLS AND FUNCTIONS
• 16.9. UNAUTHORIZED OPERATIONS
• 16.10. PRECAUTIONS FOR USE
• 16.11. PRECAUTIONS TO BE TAKEN WHEN TRAVELLING ON SLOPES
• 16.12. GETTING THE MACHINE OUT OF MUD
• 16.13. OPERATIONS THAT CAN BE PERFORMED WITH THE HYDRAULIC EXCAVATOR
• 16.14. CHANGING THE BUCKET
• 16.15. PARKING THE MACHINE
• 16.16. CHECKING THE MACHINE EVERY DAY AFTER WORK
• 16.17. LOCKING THE MACHINE
• 16.18. RUBBER TRACKS (Machines equipped with rubber tracks only)
• 17. TRANSPORTING THE MACHINE
• 17.1. TRANSPORT PROCEDURE
• 17.2. LOADING AND UNLOADING THE MACHINE
• 17.3. LIFTING THE MACHINE
• 18. USING THE MACHINE IN THE COLD SEASON
• 18.1. PRECAUTIONS TO BE TAKEN WHEN USING THE MACHINE IN THE COLD SEASON
• 18.2. PRECAUTIONS TO BE TAKEN EVERY DAY AT THE END OF WORK
• 18.3. HOW TO PROCEED AT THE END OF THE COLD SEASON
• 19. LONG PERIODS OF INACTIVITY
• 19.1. BEFORE A PERIOD OF INACTIVITY
• 19.2. DURING A PERIOD OF INACTIVITY
• 19.3. AFTER A PERIOD OF INACTIVITY
• 20. TROUBLESHOOTING
• 20.1. IF FUEL RUNS OUT COMPLETELY
• 20.2. OCCURRENCES THAT ARE NOT FAILURES
• 20.3. REMOVING THE MACHINE
• 20.4. PRECAUTIONS TO BE TAKEN WHEN WORKING IN PARTICULAR CONDITIONS
• 20.5. IF THE BATTERY IS DOWN
• 20.6. OTHER TROUBLES
• 21. GUIDE TO MAINTENANCE
• 22. MAINTENANCE NOTES
• 22.1. OIL, FUEL AND COOLANT
• 22.2. NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM
• 22.3. NOTES ON THE MAINTENANCE OF THE HYDRAULIC SYSTEM
• 22.4. MAINTENANCE NOTES REGARDING LUBRICATION
• 23. PARTS SUBJECT TO WEAR
• 23.1. LIST OF THE PARTS SUBJECT TO WEAR
• 24. FUEL, COOLANT AND LUBRICANTS
• 24.1. APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
• 25. TIGHTENING TORQUES
• 25.1. STANDARD TIGHTENING TORQUES FOR SCREWS AND NUTS
• 25.2. STANDARD TIGHTENING TORQUES FOR HOSES WITH ORFS
• 26. LUBRICATION
• 26.1. LUBRICATION DIAGRAM
• 27. PERIODICAL CHANGE OF SAFETYRELATED COMPONENTS
• 27.1. SAFETYRELATED PARTS
• 28. MAINTENANCE PLAN
• 28.1. MAINTENANCE PLAN
• 28.2. MAINTENANCE INTERVALS IN CASE OF USE OF THE HYDRAULIC BREAKER
• 29. MAINTENANCE PROCEDURES
• 29.1. WHEN REQUIRED
• 29.2. CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
• 29.3. MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION (Only for machines in which synthetic biodegradable oil type HEES is used)
• 29.4. MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines in which synthetic biodegradable oil type HEES is used)
• 29.5. MAINTENANCE EVERY 500 HOURS OF OPERATION
• 29.6. MAINTENANCE EVERY 1000 HOURS OF OPERATION
• 29.7. MAINTENANCE EVERY 2000 HOURS OF OPERATION
• 30. TECHNICAL DATA
• 31. LIFTING CAPACITIES
• 31.1. LIFTING CAPACITIES
• 32. AUTHORIZED OPTIONAL EQUIPMENT
• 32.1. PRECAUTIONS REGARDING SAFETY
• 32.2. PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
• 32.3. CHARACTERISTICS OF THE OPTIONAL EQUIPMENT
• 33. MACHINE CONFIGURATION FOR THE INSTALLATION OF ATTACHMENTS
• 33.1. POSITION OF THE DEVICES
• 33.2. HYDRAULIC CIRCUIT
• 34. OPERATING THE EQUIPMENT
• 34.1. LONG PERIODS OF INACTIVITY
• 35. PRECAUTIONS TO BE TAKEN WHEN USING OPTIONAL EQUIPMENT
• 35.1. HYDRAULIC BREAKER