Komatsu PC160LC-7K, PC180LC-7K, PC180NLC-7K Hydraulic Excavator Operation and Maintenance Manual UEAM002105

Description

• Model List:
  • PC160LC-7K Hydraulic Excavator
  • PC180LC-7K Hydraulic Excavator
  • PC180NLC-7K Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE (PC160LC/PC180LC/PC180NLC7K)
• 1.2.2. VIBRATION
• 1.3. INTRODUCTION
• 1.3.1. DIRECTIONS OF MACHINE
• 1.4. PRODUCT INFORMATION
• 1.4.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
• 1.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 1.4.3. SERVICE METER LOCATION
• 1.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.4.5. MACHINE SERIAL PLATE
• 1.4.6. ATTACHMENTS AND OPTIONS
• 2. SAFETY
• 2.1. SAFETY INFORMATION
• 2.2. SAFETY LABELS
• 2.2.1. LOCATION OF SAFETY LABELS
• 2.2.2. SAFETY LABELS
• 2.3. SAFETY INFORMATION
• 2.4. SAFETY MACHINE OPERATION
• 2.4.1. STARTING ENGINE
• 2.4.2. OPERATION
• 2.4.3. TRANSPORTATION
• 2.4.4. BATTERY
• 2.4.5. TOWING
• 2.4.6. LIFTING OBJECTS WITH BUCKET
• 2.5. SAFETY MAINTENANCE INFORMATION
• 3. OPERATION
• 3.1. MACHINE VIEW ILLUSTRATIONS
• 3.1.1. OVERALL MACHINE VIEW
• 3.1.2. GENERAL VIEW CONTROLS AND GAUGES
• 3.2. DETAILED CONTROLS AND GAUGES
• 3.2.1. MONITORING SYSTEM
• 3.2.2. CONTROL LEVERS, PEDALS
• 3.2.3. SUN ROOF
• 3.2.4. WINDSHIELD
• 3.2.5. EMERGENCY EXIT FROM OPERATORS CAB
• 3.2.6. DOOR LOCK
• 3.2.7. CAP WITH LOCK
• 3.2.8. HOT AND COOL BOX
• 3.2.9. MAGAZINE BOX
• 3.2.10. ASHTRAY
• 3.2.11. AIR CONDITIONER CONTROLS
• 3.2.12. CAB RADIO
• 3.2.13. AUXILIARY ELECTRIC POWER
• 3.2.14. FUSE
• 3.2.15. FUSIBLELINK
• 3.2.16. CONTROLLERS
• 3.2.17. TOOL BOX
• 3.2.18. GREASE GUN HOLDER
• 3.2.19. REFUELLING PUMP
• 3.2.20. ACCUMULATOR
• 3.3. MACHINE OPERATIONS AND CONTROLS
• 3.3.1. BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.3. AFTER STARTING ENGINE
• 3.3.4. STOPPING THE ENGINE
• 3.3.5. CHECK AFTER SHUT OFF ENGINE
• 3.3.6. MACHINE OPERATION
• 3.3.7. STEERING THE MACHINE
• 3.3.8. SWINGING
• 3.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 3.3.10. WORKING MODE
• 3.3.11. PROHIBITED OPERATIONS
• 3.3.12. GENERAL OPERATION INFORMATION
• 3.3.13. TRAVELING ON SLOPES
• 3.3.14. ESCAPE FROM MUD
• 3.3.15. RECOMMENDED APPLICATIONS
• 3.3.16. BUCKET REPLACEMENT AND INVERSION
• 3.3.17. PARKING MACHINE
• 3.3.18. MACHINE INSPECTION AFTER DAILY WORK
• 3.3.19. LOCKING
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.4.2. LOADING AND UNLOADING WITH TRAILER
• 3.4.3. LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. COLD WEATHER OPERATION INFORMATION
• 3.5.2. AFTER DAILY WORK COMPLETION
• 3.5.3. AFTER COLD WEATHER SEASON
• 3.6. LONG TERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 3.7. TROUBLES AND ACTIONS
• 3.7.1. RUNNING OUT OF FUEL
• 3.7.2. PHENOMENA THAT ARE NOT FAILURES
• 3.7.3. TOWING THE MACHINE
• 3.7.4. LIGHTWEIGHT TOWING HOLE
• 3.7.5. SEVERE JOB CONDITION
• 3.7.6. DISCHARGED BATTERY
• 3.7.7. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. MAINTENANCE INFORMATION
• 4.2. LUBRICANTS, COOLANT AND FILTERS
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. EXPLANATION OF LUBRICATION CHART DECAL
• 4.2.3. ELECTRIC SYSTEM MAINTENANCE
• 4.3. WEAR PARTS
• 4.3.1. WEAR PARTS LIST
• 4.4. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
• 4.4.1. PROPER SELECTION
• 4.5. TIGHTENING TORQUE SPECIFICATIONS
• 4.5.1. TIGHTENING TORQUE LIST
• 4.6. SAFETY CRITICAL PARTS
• 4.6.1. SAFETY CRITICAL PARTS LIST
• 4.7. MAINTENANCE SCHEDULE
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.8. MAINTENANCE PROCEDURE
• 4.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 4.8.2. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
• 4.8.3. WHEN REQUIRED
• 4.8.4. CHECK BEFORE STARTING
• 4.8.5. EVERY 100 HOURS MAINTENANCE
• 4.8.6. EVERY 250 HOURS MAINTENANCE
• 4.8.7. EVERY 500 HOURS MAINTENANCE
• 4.8.8. EVERY 1000 HOURS MAINTENANCE
• 4.8.9. EVERY 2000 HOURS MAINTENANCE
• 4.8.10. EVERY 4000 HOURS MAINTENENCE
• 4.8.11. EVERY 5000 HOURS MAINTENANCE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. EXPLANATION OF LIFTING CAPACITY CHART
• 5.1.2. EXPLANATION OF LIFTING CAPACITY CHART
• 6. ATTACHMENTS AND OPTIONS
• 6.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
• 6.1.1. SAFETY FIRST
• 6.1.2. ATTACHMENT INSTALLATION
• 6.2. BUCKET WITH HOOK
• 6.2.1. HOOK CONDITION
• 6.2.2. PROHIBITED OPERATIONS
• 6.3. MACHINES READY FOR ATTACHMENTS
• 6.3.1. EXPLANATION OF COMPONENTS
• 6.3.2. HYDRAULIC CIRCUIT
• 6.3.3. ATTACHMENT REMOVAL AND INSTALLATION
• 6.3.4. OPERATION
• 6.3.5. LONG TERM STORAGE
• 6.3.6. SPECIFICATIONS
• 6.4. ATTACHMENT GUIDE
• 6.4.1. OTHER ATTACHMENTS
• 6.4.2. COMBINATIONS OF WORK EQUIPMENT
• 6.4.3. SELECTION OF TRACK SHOES
• 6.4.4. ATTACHMENT COMBINATIONS
• 6.4.5. BUCKET TEETH SELECTION
• 6.5. RECOMMENDED ATTACHMENT OPERATIONS
• 6.5.1. HYDRAULIC BREAKER
• 6.6. PC BOOM
• 6.6.1. FEATURES OF 2PIECE BOOM ARM
• 6.6.2. SAFETY
• 6.6.3. OPERATION
• 6.6.4. TESTING AND ADJUSTING
• 6.6.5. TRANSPORTATION