Komatsu PC1800-6 Galeo Hydraulic Excavator Operation and Maintenance Manual SEAM022908T

Description

• Model List:
  • PC1800-6 Galeo Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. PRODUCT INFORMATION
• 2.4.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
• 2.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 2.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
• 2.4.4. SERVICE METER LOCATION
• 2.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY INFORMATION
• 3.2. POSITION FOR ATTACHING SAFETY LABELS
• 3.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 3.2.2. SAFETY LABELS
• 3.3. SAFETY INFORMATION
• 3.3.1. SAFETY RULES
• 3.3.2. IF ABNORMALITIES ARE FOUND
• 3.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 3.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 3.3.5. SAFETY EQUIPMENT
• 3.3.6. KEEP MACHINE CLEAN
• 3.3.7. KEEP OPERATORS COMPARTMENT CLEAN
• 3.3.8. LEAVING OPERATORS SEAT WITH LOCK
• 3.3.9. HANDRAILS AND STEPS
• 3.3.10. MOUNTING AND DISMOUNTING
• 3.3.11. NO PERSONS ON ATTACHMENTS
• 3.3.12. BURN PREVENTION
• 3.3.13. FIRE PREVENTION AND EXPLOSION PREVENTION
• 3.3.14. ACTION IF FIRE OCCURS
• 3.3.15. WINDSHIELD WASHER FLUID
• 3.3.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 3.3.17. ATTACHMENT INSTALLATION
• 3.3.18. ATTACHMENT COMBINATIONS
• 3.3.19. CAB WIDOW GLASSES
• 3.3.20. UNAUTHORIZED MODIFICATIONS
• 3.3.21. SAFETY AT JOBSITE
• 3.3.22. WORKING ON LOOSE GROUND
• 3.3.23. DISTANCE TO HIGH VOLTAGE CABLES
• 3.3.24. ENSURE GOOD VISIBILITY
• 3.3.25. VENTILATION FOR ENCLOSED AREA
• 3.3.26. SIGNALMANS SIGNAL AND SIGNS
• 3.3.27. EMERGENCY EXIT FROM OPERATORS CAB
• 3.3.28. ASBESTOS DUST HAZARD PREVENTION
• 3.4. SAFETY MACHINE OPERATION
• 3.4.1. STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.4.6. LIFTING OBJECTS WITH BUCKET
• 3.5. SAFETY MAINTENANCE INFORMATION
• 3.5.1. WARNING TAG
• 3.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 3.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 3.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 3.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 3.5.6. PROPER TOOLS
• 3.5.7. ACCUMULATOR
• 3.5.8. PERSONNEL
• 3.5.9. ATTACHMENTS
• 3.5.10. WORK UNDER THE MACHINE
• 3.5.11. NOISE
• 3.5.12. WHEN USING HAMMER
• 3.5.13. WELDING WORKS
• 3.5.14. REMOVING BATTERY TERMINALS
• 3.5.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 3.5.16. DO NOT DISASSEMBLE RECOIL SPRINGS
• 3.5.17. SAFETY RULES FOR HIGHPRESSURE OIL
• 3.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 3.5.19. SAFETY HANDLING HIGHPRESSURE HOSES
• 3.5.20. PRECAUTION FOR HIGH VOLTAGE
• 3.5.21. WASTE MATERIALS
• 3.5.22. AIR CONDITIONER MAINTENANCE
• 3.5.23. COMPRESSED AIR
• 3.5.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR
• 4.2.2. CGC MONITOR
• 4.2.3. SWITCHES
• 4.2.4. LAMP
• 4.2.5. CONTROL LEVERS, PEDALS
• 4.2.6. DOOR LOCK
• 4.2.7. POCKET
• 4.2.8. EMERGENCY ESCAPE HAMMER
• 4.2.9. EMERGENCY ESCAPE LADDER
• 4.2.10. FIRE EXTINGUISHER
• 4.2.11. CAP, COVER WITH LOCK
• 4.2.12. ASHTRAY
• 4.2.13. HANDLING AIR CONDITIONER
• 4.2.14. CAR RADIO
• 4.2.15. FUSE
• 4.2.16. CIRCUIT BREAKER
• 4.2.17. CONTROLLER (COMPUTER)
• 4.2.18. TOOLBOX
• 4.2.19. HANDLING GREASE PUMP AND GREASE GUN
• 4.2.20. HANDLING ACCUMULATOR
• 4.2.21. ORBCOMM CONTROLLER
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. AFTER STARTING ENGINE
• 4.3.4. IN COLD AREAS
• 4.3.5. STOPPING THE ENGINE
• 4.3.6. CHECK AFTER SHUT OFF ENGINE
• 4.3.7. MACHINE OPERATION
• 4.3.8. STEERING THE MACHINE
• 4.3.9. SWINGING
• 4.3.10. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 4.3.11. HANDLING WORKING MODE
• 4.3.12. PROHIBITED OPERATIONS
• 4.3.13. GENERAL OPERATION INFORMATION
• 4.3.14. TRAVELING ON SLOPES
• 4.3.15. ESCAPE FROM MUD
• 4.3.16. RECOMMENDED APPLICATIONS
• 4.3.17. REPLACEMENT AND INVERSION OF BUCKET
• 4.3.18. PARKING MACHINE
• 4.3.19. CHECK AFTER FINISHING WORK
• 4.3.20. LOCKING
• 4.4. TRANSPORTATION
• 4.4.1. PRECAUTIONS FOR TRANSPORTATION
• 4.4.2. LIFTING MACHINE
• 4.4.3. PARTS FOR TRANSPORT
• 4.5. COLD WEATHER OPERATION
• 4.5.1. COLD WEATHER OPERATION INFORMATION
• 4.5.2. AFTER DAILY WORK COMPLETION
• 4.5.3. AFTER COLD WEATHER SEASON
• 4.6. LONG TERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. AFTER RUNNING OUT OF FUEL
• 4.7.2. PHENOMENA THAT ARE NOT FAILURES
• 4.7.3. TOWING THE MACHINE
• 4.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
• 4.7.5. DISCHARGED BATTERY
• 4.7.6. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. MAINTENANCE INFORMATION
• 5.1.1. SERVICE METER READING
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE LUBRICANTS
• 5.1.4. WINDSHIELD WASHER FLUID
• 5.1.5. FRESH AND CLEAN LUBRICANTS
• 5.1.6. CHECK DRAINED OIL AND USED FILTER
• 5.1.7. FUEL STRAINER
• 5.1.8. WELDING INSTRUCTIONS
• 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 5.1.10. DUSTY JOBSITE
• 5.1.11. AVOID MIXING LUBRICANTS
• 5.1.12. LOCKING THE INSPECTION COVERS
• 5.1.13. HYDRAULIC SYSTEM AIR BLEEDING
• 5.1.14. HYDRAULIC HOSE INSTALLATION
• 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE WORKS
• 5.2. LUBRICANTS, COOLANT AND FILTERS
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. ELECTRIC SYSTEM MAINTENANCE
• 5.3. WEAR PARTS LIST
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 5.5. TIGHTENING TORQUE SPECIFICATIONS
• 5.5.1. TIGHTENING TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.8. MAINTENANCE PROCEDURE
• 5.8.1. INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
• 5.8.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.3. WHEN REQUIRED
• 5.8.4. CHECK BEFORE STARTING
• 5.8.5. EVERY 10 HOURS MAINTENANCE
• 5.8.6. EVERY 100 HOURS MAINTENANCE
• 5.8.7. EVERY 250 HOURS MAINTENANCE
• 5.8.8. EVERY 500 HOURS MAINTENANCE
• 5.8.9. EVERY 1000 HOURS MAINTENANCE
• 5.8.10. EVERY 2000 HOURS MAINTENANCE
• 5.8.11. EVERY 4000 HOURS MAINTENENCE
• 5.8.12. EVERY 5000 HOURS MAINTENANCE
• 5.8.13. EVERY 8000 HOURS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS AND OPTIONS
• 7.1. GENERAL PRECAUTIONS
• 7.1.1. PRECAUTIONS RELATED TO SAFETY
• 7.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 7.2. ATTACHMENT GUIDE
• 7.2.1. COMBINATIONS OF WORK EQUIPMENT
• 7.2.2. PROTECTIVE GUARD
• 7.2.3. AUTO GREASING SYSTEM
• 8. LOADING SHOVEL
• 8.1. GENERAL VIEW
• 8.1.1. GENERAL VIEW OF MACHINE
• 8.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 8.2. EXPLANATION OF COMPONENTS
• 8.2.1. SWITCHES
• 8.2.2. CONTROL BOX
• 8.3. OPERATIONS
• 8.3.1. OPERATION OF WORK EQUIPMENT
• 8.3.2. PRECAUTIONS DURING OPERATION
• 8.3.3. EXCAVATOR WORK
• 8.4. PRECAUTIONS WHEN DISASSEMBLING MACHINE
• 8.4.1. RELEASING PRESSURE
• 8.5. TROUBLESHOOTING
• 8.5.1. WORK EQUIPMENT AUTOMATIC CONTROL CONTROLLER
• 8.6. TRANSPORTATION
• 8.6.1. MACHINE CONFIGURATION FOR TRANSPORT
• 8.7. MAINTENANCE SCHEDULE
• 8.7.1. EVERY 10 HOURS MAINTENANCE
• 8.8. SPECIFICATION
• 8.9. COMBINATION OF WORK EQUIPMENT
• 8.9.1. COMBINATION OF WORK EQUIPMENT
• 9. INDEX