Komatsu PC2000-11R Hydraulic Excavator Field Assembly Manual GEN00218-03

Description

• Model List:
  • PC2000-11R Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
• 8. FLOWCHART OF MAIN ASSEMBLY PROCEDURE
• 9. KIT LAYOUT DIAGRAM
• 10. TRANSPORTATION POSTURES
• 11. LIST OF PARTS SENT INDIVIDUALLY
• 12. TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY
• 13. TIGHTENING TORQUE
• 14. COATING MATERIALS LIST
• 15. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 16. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
• 17. ASSEMBLY OF CHASSIS
• 17.1.
• 17.2. A 1. Assembly of track frame assembly and center frame assembly
• 17.3. A 2. Installation of idler cushion cylinder piping
• 17.4. A 3. Installation of travel motor piping
• 17.5. A 4. Installation of travel motor cover
• 17.6. A 5. Filling swing circle with grease
• 17.7. A 6. Assembly of revolving frame assembly and undercarriage
• 17.8. A 7. Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t)
• 17.9. A 8. Connection of swivel joint piping
• 17.10. A 9. Connection of swing circle grease piping
• 17.11.
• 17.12. A10. Installation of hydraulic tank assembly
• 17.13. A11. Installation of fuel tank assembly
• 17.14. A12. Connection of fuel tank assembly piping and wiring
• 17.15. A13. Installation of cab base assembly
• 17.16. A14. Installation of emergency escape ladder
• 17.17. A15. Installation of left floor assembly
• 17.18. A16. Connection of cab base assembly piping
• 17.19. A17. Connection of cab base assembly wiring
• 17.20. A18. Connection of left floor assembly heater piping
• 17.21.
• 17.22. A19. Connection of left floor assembly wiring
• 17.23. A20. Installation of tail pipe and precleaner
• 17.24. A21. Installation of power module assembly
• 17.25. A22. Connection of suction piping
• 17.26. A23. Connection of oil cooler piping and pump drain piping
• 17.27. A24. Connection of fan motor drain piping
• 17.28. A25. Installation of suction unit undercover
• 17.29. A26. Connection of delivery piping
• 17.30. A27. Connection of pilot piping and fan motor piping
• 17.31. A28. Connection of power module assembly fuel piping
• 17.32. A29. Connection of power module assembly heater piping
• 17.33. A30. Connection of power module assembly wiring
• 17.34.
• 17.35. A31. Installation of operators cab assembly
• 17.36. A32. Installation of rotary lamp (if equipped)
• 17.37. A33. Installation of iridium antenna
• 17.38. A34. Connection of operators cab assembly wiring
• 17.39. A35. Connection of operators cab assembly hydraulic piping
• 17.40. A36. Connection of operators cab assembly window washer hose
• 17.41. A37. Connection of operators cab assembly air conditioner piping
• 17.42. A38. Connection of operators cab assembly heater piping
• 17.43. A39. Installation of operators cab rear floor assembly
• 17.44. A40. Installation of handrail around operators cab
• 17.45.
• 17.46. A41. Installation of track frame ladder
• 17.47. A42. Installation of power module side catwalk assemblies (right and left)
• 17.48. A43. Installation of right floor assembly, grease can cover assembly and center floor
• 17.49. A44. Installation of fuel tank right catwalk assembly
• 17.50. A45. Installation of fuel tank front catwalk assembly
• 17.51. A46. Adjustment of exterior parts clearance
• 17.52. A47. Connection of grease reel piping
• 17.53. A48. Installation of access ladder assembly
• 17.54. A49. Installation of counterweight assembly
• 17.55. A50. Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power module
• 17.56. A51. Installation of handrail on counterweight
• 17.57. A52. Installation of handrail clamps
• 17.58. A53. Connection of fuel cut wire
• 17.59. A54. Connection of drain piping under power module
• 17.60. A55. Connection of battery wiring
• 17.61.
• 17.62. A56. Setting of hydraulic tank strainer
• 17.63. A57 Replacing standard filter to flushing filter
• 17.64. A58. Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track
• 17.65. A59. Permanent tightening of swing circle bolt
• 17.66. A60. Parts to be touched up after field assembly (chassis side)
• 17.67. A61. Connection of engine heater connection port
• 17.68. A62. Installation of optional harness
• 17.69. A63. Installation of KomVision and rear lamp
• 17.70. A64. Connection of emergency stop switch (if equipped) (at the right below power mudule)
• 17.71. A65. Connection of emergency stop switch (if equipped) (at the left side of ladder)
• 17.72. A66. Installation of engine oil and PTO oil pipings
• 17.73. A67. Installation of coolant piping
• 17.74. A68. Installation of guard bracket (if equipped)
• 18. ASSEMBLY OF BACKHOE
• 18.1.
• 18.2. C 1. Installation of boom cylinder
• 18.3. C 2. Installation of boom cylinder hoses
• 18.4. C 3. Assembly of boom sub assembly
• 18.5. C 4. Installation of boom assembly
• 18.6. C 5. Installation of boom cylinder head side
• 18.7. C 6. Installation of hoses between boom and chassis
• 18.8.
• 18.9. C 7. Installation of arm assembly
• 18.10. C 8. Installation of arm cylinder
• 18.11. C 9. Connection of hoses between boom and arm
• 18.12. C10. Connection of auto grease piping
• 18.13. C11. Connection of wiring between boom and chassis
• 18.14.
• 18.15. C12. Installation of bucket assembly
• 18.16. C13. Installation of bucket link
• 18.17. C14. Bleeding air from cylinders
• 18.18. C15. Parts to be touched up after field assembly (work equipment side)
• 18.19. C16. Bleeding air from auto grease circuit
• 19. LS. ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT
• 19.1. LS 1. Installation of arm cylinder bottom parts
• 19.2. LS 2. Installation of boom cylinder to machine body
• 19.3. LS 3. Installation of boom cylinder hoses
• 19.4. LS 4. Installation of boom cylinder piping
• 19.5. LS 5. Installation of boom assembly
• 19.6. LS 6. Installation of boom cylinder head pins
• 19.7. LS 7. Installation of hose between machine body and boom
• 19.8. LS 8. Installation of bucket cylinder assembly
• 19.9. LS 9. Installation of arm assembly
• 19.10. LS10. Installation of arm cylinder assembly
• 19.11. LS11. Installation of hoses between boom and arm
• 19.12. LS12. Installation of bucket cylinder hoses
• 19.13. LS13. Installation of grease feed hose of bucket cylinder
• 19.14. LS14. Installation of bucket assembly
• 19.15. LS15. Installation of arm cylinder junction hoses
• 19.16. LS16. Installation of bottom dump hose and grease feed hose between arm and bucket
• 19.17. LS17. Installation of arm dump cushion (proximity switch)
• 20. INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY
• 20.1. M 1. Inspection of oil levels and coolant levels and using standard of fuel and lubricant
• 20.2. M 2. Flushing of hydraulic circuit
• 20.3. M 3. Releasing residual pressure from hydraulic circuit
• 20.4. M 4. Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator
• 20.5. M 5. Charging air conditioner with refrigerant
• 20.6. M 6. Installed angles of mirrors
• 20.7. M 7. Installed angles of lights
• 20.8. M. Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller
• 20.9. M 9. Method of camera calibration for KomVision
• 21. PC200011R Main pump air bleeding check sheet
• 22. FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)
• 23. FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVE)