Komatsu PC2000-8 Hydraulic Excavator Operation and Maintenance Manual EENAM02993

Description

• Model List:
  • PC2000-8 Hydraulic Excavator

• 1. FOREWORD
• 1.1. BEFORE READING THIS MANUAL
• 1.2. SAFETY INFORMATION
• 1.2.1. Noise emission levels
• 1.2.2. Vibration levels
• 1.3. INTRODUCTION
• 1.3.1. USE OF MACHINE
• 1.3.2. DEMOLITION WORK
• 1.3.3. DIRECTIONS OF MACHINE
• 1.3.4. VISIBILITY FROM OPERATORS SEAT
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.4.3. Fluorinated Greenhouse Gases
• 1.4.4. SERVICE METER LOCATION
• 1.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.4.6. MACHINE SERIAL NUMBER PLATE (according directive 2006/42/EC)
• 1.4.7. Declaration according Directive 2006/42/EC Annex I point 1.7.4.2 (c)
• 1.4.8. ATTACHMENTS AND OPTIONS
• 1.4.9. LOCATION OF SAFETY LABELS
• 1.4.10. SAFETY LABELS
• 1.5. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.5.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.5.2. PREPARATIONS FOR SAFE OPERATION
• 1.5.3. FIRE PREVENTION
• 1.5.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.5.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.5.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.5.7. PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS
• 1.5.8. UNAUTHORIZED MODIFICATION
• 1.5.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.5.10. PRECAUTIONS RELATED TO CAB GLASS
• 1.5.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.6. PRECAUTIONS FOR OPERATION
• 1.6.1. PRECAUTIONS FOR JOBSITE
• 1.6.2. STARTING ENGINE
• 1.6.3. OPERATION
• 1.6.4. TRANSPORTATION
• 1.6.5. TOWING
• 1.6.6. LIFTING OBJECTS WITH BUCKET
• 1.7. PRECAUTIONS FOR MAINTENANCE
• 1.7.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.7.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2. OPERATION
• 2.1. MACHINE VIEW ILLUSTRATIONS
• 2.1.1. OVERALL MACHINE VIEW
• 2.1.2. CONTROLS AND GAUGES
• 2.2. DETAILED CONTROLS AND GAUGES
• 2.2.1. MONITORING SYSTEM
• 2.2.2. SWITCHES (INSIDE OPERATORS CAB)
• 2.2.3. SWITCHES (INSIDE CAB BASE ROOM)
• 2.2.4. SWITCHES (OUTSIDE OF MACHINE)
• 2.2.5. LAMP (INSIDE OPERATORS CAB)
• 2.2.6. LAMP (OUTSIDE OF MACHINE)
• 2.2.7. CONTROL LEVERS AND PEDALS
• 2.2.8. DOOR LOCK
• 2.2.9. EMERGENCY EXIT FROM OPERATORS CAB
• 2.2.10. EMERGENCY ESCAPE HAMMER
• 2.2.11. HANDLING EMERGENCY LADDER
• 2.2.12. FIRE EXTINGUISHER
• 2.2.13. AIR CONDITIONER CONTROLS
• 2.2.14. RADIO
• 2.2.15. AUXILIARY ELECTRIC POWER
• 2.2.16. FUSE
• 2.2.17. CIRCUIT BREAKER
• 2.2.18. FUSE (IF EQUIPPED)
• 2.2.19. CONTROLLER
• 2.2.20. TOOL, CAN STORAGE PLACE
• 2.2.21. HANDLING GREASE PUMP AND GREASE GUN
• 2.2.22. ACCUMULATOR
• 2.2.23. HANDLING HYDRAULIC LADDER
• 2.2.24. HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus
• 2.3. MACHINE OPERATIONS AND CONTROLS
• 2.3.1. BEFORE STARTING ENGINE
• 2.3.2. STARTING ENGINE
• 2.3.3. AFTER STARTING ENGINE
• 2.3.4. STOPPING THE ENGINE
• 2.3.5. MACHINE OPERATION
• 2.3.6. STEERING THE MACHINE
• 2.3.7. SWINGING
• 2.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.3.9. WORKING MODE
• 2.3.10. PROHIBITED OPERATIONS
• 2.3.11. GENERAL OPERATION INFORMATION
• 2.3.12. TRAVELING ON SLOPES
• 2.3.13. ESCAPE FROM MUD
• 2.3.14. RECOMMENDED APPLICATIONS
• 2.3.15. BUCKET REPLACEMENT
• 2.3.16. PARKING MACHINE
• 2.3.17. CHECK BEFORE SHUT OFF ENGINE
• 2.3.18. MACHINE INSPECTION AFTER DAILY WORK
• 2.3.19. LOCKING
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. PRECAUTIONS FOR TRANSPORTATION
• 2.4.3. METHOD OF LIFTING UNITS FOR TRANSPORTATION
• 2.4.4. TRANSPORTATION POSTURE
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. AFTER DAILY WORK COMPLETION
• 2.5.3. AFTER COLD WEATHER SEASON
• 2.6. LONG TERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.7. TROUBLES AND ACTIONS
• 2.7.1. RUNNING OUT OF FUEL
• 2.7.2. PHENOMENA THAT ARE NOT FAILURES
• 2.7.3. TOWING THE MACHINE
• 2.7.4. SEVERE JOB CONDITION
• 2.7.5. DISCHARGED BATTERY
• 2.7.6. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. MAINTENANCE INFORMATION
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. ELECTRIC SYSTEM MAINTENANCE
• 3.3. WEAR PARTS
• 3.3.1. WEAR PARTS LIST
• 3.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 3.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 3.5. TIGHTENING TORQUE SPECIFICATIONS
• 3.5.1. TIGHTENING TORQUE LIST
• 3.6. SAFETY CRITICAL PARTS
• 3.6.1. SAFETY CRITICAL PARTS LIST
• 3.7. MAINTENANCE SCHEDULE
• 3.7.1. MAINTENANCE SCHEDULE CHART
• 3.8. MAINTENANCE PROCEDURE
• 3.8.1. INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
• 3.8.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
• 3.8.3. INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS)
• 3.8.4. WHEN REQUIRED
• 3.8.5. CHECK BEFORE STARTING
• 3.8.6. EVERY 250 HOURS MAINTENANCE
• 3.8.7. EVERY 500 HOURS MAINTENANCE
• 3.8.8. EVERY 1000 HOURS MAINTENANCE
• 3.8.9. EVERY 2000 HOURS MAINTENANCE
• 3.8.10. EVERY 4000 HOURS MAINTENANCE
• 3.8.11. EVERY 5000 HOURS MAINTENANCE
• 3.8.12. EVERY 8000 HOURS MAINTENANCE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 5. ATTACHMENTS AND OPTIONS
• 5.1. GENERAL PRECAUTIONS FOR SAFETY
• 5.1.1. PRECAUTIONS WHEN SELECTING
• 5.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
• 5.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 5.1.4. PRECAUTIONS WHEN USING
• 5.2. ATTACHMENT GUIDE
• 5.2.1. COMBINATIONS OF WORK EQUIPMENT
• 5.2.2. FRONT GUARD
• 5.3. HANDLING FUEL QUICK CHARGE
• 5.3.1. GENERAL LOCATIONS
• 5.3.2. PROCEDURE FOR OPERATING FUEL CHARGE
• 5.3.3. REPLACE FUEL TANK BREATHER ELEMENT
• 5.3.4. ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH
• 5.4. HANDLING SERVICE CENTER
• 5.4.1. GENERAL LOCATIONS
• 5.4.2. PROCEDURE FOR OPERATING SERVICE ARM
• 5.4.3. METHOD OF DRAINING, ADDING LUBRICANT AND COOLANT FROM SERVICE PANEL
• 5.4.4. GREASING LADDER SERVICE ARM
• 5.4.5. REPLACE FUEL TANK BREATHER ELEMENT
• 5.4.6. ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH
• 5.5. HANDLING JUMP START RECEPTACLE
• 5.5.1. GENERAL LOCATIONS
• 5.5.2. CONNECTED PROCEDURE OF EXTERNAL POWER SOURCE
• 5.6. ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)
• 5.7. STARTING IN COLD AREAS
• 5.7.1. EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER
• 5.7.2. HANDLING PORTABLE COMBUSTION TYPE PREHEATING HEATER
• 6. LOADING SHOVEL
• 6.1. MACHINE VIEW ILLUSTRATIONS
• 6.1.1. OVERALL MACHINE VIEW
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. SWITCHES
• 6.3. OPERATIONS
• 6.3.1. OPERATION OF WORK EQUIPMENT
• 6.3.2. PRECAUTIONS DURING OPERATION
• 6.3.3. LOADING SHOVEL WORK
• 6.4. PRECAUTIONS WHEN DISASSEMBLING MACHINE
• 6.4.1. RELEASING PRESSURE
• 6.5. TRANSPORTATION
• 6.5.1. MACHINE CONFIGURATION FOR TRANSPORT
• 6.6. MAINTENANCE
• 6.6.1. EVERY 10 HOURS MAINTENANCE
• 6.7. SPECIFICATION
• 6.8. WEAR PARTS
• 6.8.1. WEAR PARTS LIST
• 6.9. COMBINATION OF WORK EQUIPMENT
• 6.9.1. COMBINATION OF WORK EQUIPMENT