Komatsu PC290LC-10, PC290NLC-10 Hydraulic Excavator Operation and Maintenance Manual UENAM00932

Description

• Model List:
  • PC290LC-10 Hydraulic Excavator
  • PC290NLC-10 Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE (PC290LC10, PC290NLC10)
• 1.2.2. vibration levels
• 1.3. INTRODUCTION
• 1.3.1. DEMOLITION WORK
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. OPERATOR PROTECTIVE STRUCTURE
• 1.3.4. VISIBILITY FOR OPERATOR
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN) / MACHINE SERIAL NO. PLATE
• 1.4.2. EPA regulations, engine number plate
• 1.4.3. Service meter location
• 1.4.4. Your machine serial numbers and distributor
• 1.4.5. SERIAL PLATE
• 1.4.6. declaration of conformity
• 1.5. contents
• 2. SAFETY
• 2.1. Safety
• 2.2. SAFETY LABELS
• 2.2.1. LOcation of safety labels
• 2.2.2. SAFETY LABELS
• 2.3. General precautions common to operation and maintenance
• 2.3.1. Precautions before starting operation
• 2.3.2. Preparations for safe operation
• 2.3.3. Fire prevention
• 2.3.4. Precautions when getting on or off machine
• 2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 2.3.6. Precautions related to protective structures
• 2.3.7. Protection against falling, flying, or intruding objects
• 2.3.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
• 2.3.9. UNAUthorized modification
• 2.3.10. Precautions related to attachments and options
• 2.3.11. PRECAUTIONS RELATED TO CAB GLASS
• 2.3.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 2.4. Precautions for operation
• 2.4.1. Precautions for jobsite
• 2.5. SAFETY MACHINE OPERATION
• 2.5.1. Starting engine
• 2.6. SAFETY MACHINE OPERATION
• 2.6.1. When operating
• 2.6.2. TRANSPORTATION
• 2.6.3. Towing
• 2.6.4. LIFTING OBJECTS WITH BUCKET LINK LIFTING DEVICE (OPTIONAL EQUIPMENT)
• 2.6.5. SAFETY RULES FOR LIFTING OBJECTS
• 2.6.6. LIFTING OBJECTS WITH BUCKET
• 2.6.7. SAFETY RULES FOR LIFTING OBJECTS
• 2.7. Precautions for maintenance
• 2.7.1. Precautions before starting inspection and maintenance
• 2.7.2. Precautions for inspection and maintenance
• 3. OPERATION
• 3.1. General view
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.2. GENERAL VIEW
• 3.2.1. GENERAL VIEW OF PC29010 2PIECE BOOM
• 3.2.2. GENERAL VIEW OF CAB
• 3.2.3. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.3. Explanation of components
• 3.3.1. Machine monitor
• 3.3.2. SWITCHES
• 3.3.3. CONTROL LEVERS AND PEDALS
• 3.3.4. CEILING WINDOW
• 3.3.5. Opening and closing cab front window
• 3.3.6. Emergency escape hammer
• 3.3.7. Door lock
• 3.3.8. Cab door hinge
• 3.3.9. Opening and closing engine hood
• 3.3.10. Caps and covers with lock
• 3.3.11. Drink box
• 3.3.12. Magazine box
• 3.3.13. Cup holder
• 3.3.14. Ashtray
• 3.3.15. Handling air conditioner
• 3.3.16. Handling radio
• 3.3.17. Use radio with care
• 3.3.18. SPACE FOR RADIO CASSETTE
• 3.3.19. Auxiliary electric power
• 3.3.20. Fuse
• 3.3.21. Fusible link
• 3.3.22. CONTROLLER
• 3.3.23. Tool box
• 3.3.24. Grease pump holder
• 3.3.25. Fire extinguisher
• 3.3.26. BATTERY DISCONNECT SWITCH
• 3.3.27. System operating lamp
• 3.3.28. Handling KDPF
• 3.3.29. Handling KCCV
• 3.3.30. Handling machines equipped with KOMTRAX
• 3.4. Machine operations and controls
• 3.4.1. Checks and adjustment before starting engine
• 3.4.2. STARTING ENGINE
• 3.4.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.4.4. STOPPING ENGINE
• 3.4.5. MACHINE OPERATION
• 3.4.6. Steering machine
• 3.4.7. SWINGING MACHINE
• 3.4.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 3.4.9. SECOND BOOM ADJUST CYLINDER CONTROL AND OPERATION
• 3.4.10. WORKING MODE
• 3.4.11. Prohibited operations
• 3.4.12. RULES FOR OPERATION
• 3.4.13. Travelling on slopes
• 3.4.14. ESCAPE FROM MUD
• 3.4.15. RECOMMENDED APPLICATIONS
• 3.4.16. REPLACING AND INVERTING BUCKET
• 3.4.17. When parking machine
• 3.4.18. After daily work completion
• 3.4.19. LOCKING
• 3.5. TRANSPORTATION
• 3.5.1. TRANSPORTATION PROCEDURE
• 3.5.2. LOADING AND UNLOADING WITH TRAILER
• 3.5.3. Lifting machine
• 3.6. COLD WEATHER OPERATION
• 3.6.1. COLD WEATHER OPERATION INFORMATION
• 3.6.2. AFTER DAILY WORK COMPLETION
• 3.6.3. AFTER COLD WEATHER SEASON
• 3.7. LONGTERM STORAGE
• 3.7.1. Before storage
• 3.7.2. During storage
• 3.7.3. After storage
• 3.7.4. Starting machine after longterm storage
• 3.8. Troubles and actions
• 3.8.1. RUNNING OUT OF FUEL
• 3.8.2. Phenomena that are not failures
• 3.8.3. Towing machine
• 3.8.4. Lightweight towing hole
• 3.8.5. Severe job condition
• 3.8.6. DISCHARGED BATTERY
• 3.8.7. Other trouble
• 4. MAINTENANCE
• 4.1. Rules for maintenance
• 4.1.1. Service Meter Reading
• 4.1.2. Komatsu Genuine Replacement Parts
• 4.1.3. Komatsu Genuine Lubricants
• 4.1.4. Always use clean washer fluid
• 4.1.5. Fresh and Clean Lubricants
• 4.1.6. Check drained oil and used filter
• 4.1.7. Fuel strainer
• 4.1.8. Welding instructions
• 4.1.9. Do not drop things inside machine
• 4.1.10. Dusty work sites
• 4.1.11. Avoid mixing oil
• 4.1.12. Locking inspection covers
• 4.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 4.1.14. Precautions when installing hydraulic hoses
• 4.1.15. Checks after inspection and maintenance
• 4.1.16. Fuel and lubricants to match the ambient temperature
• 4.1.17. Close engine hood securely
• 4.2. Outline of service
• 4.2.1. Handling oil, fuel, coolant, and performing oil clinic
• 4.2.2. HANDLING ELECTRICAL COMPONENTS
• 4.3. Standard tightening torque for bolts and nuts
• 4.3.1. Tightening torque list
• 4.4. Maintenance schedule
• 4.4.1. Maintenance schedule table
• 4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.5. Maintenance procedure
• 4.5.1. WHEN REQUIRED
• 4.5.2. CHECKS BEFORE STARTING
• 4.5.3. EVERY 100 HOURS MAINTENANCE
• 4.5.4. EVERY 250 HOURS MAINTENANCE
• 4.5.5. EVERY 500 HOURS MAINTENANCE
• 4.5.6. EVERY 1000 HOURS MAINTENANCE
• 4.5.7. EVERY 2000 HOURS MAINTENANCE
• 4.5.8. EVERY 4000 HOURS MAINTENANCE
• 4.5.9. EVERY 4500 HOURS MAINTENANCE
• 4.5.10. EVERY 5000 HOURS MAINTENANCE
• 4.5.11. EVERY 8000 HOURS MAINTENANCE
• 4.6. END OF SERVICE LIFE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. SPECIFICATIONS 1PIECE BOOM
• 5.1.2. PIECE BOOM WORKING RANGE
• 5.1.3. SPECIFICATIONS 2PIECE BOOM
• 5.1.4. PIECE BOOM WORKING RANGE
• 5.1.5. explanation of lifting capacity chart (PC290LC, PC290NLC10 1PIECE BOOM)
• 5.1.6. EXPLANATION OF LIFTING CAPACITY CHART (PC290LC, PC290NLC10 2PIECE BOOM)
• 6. ATTACHMENTS AND OPTIONS
• 6.1. GENERAL PRECAUTIONS FOR SAFETY
• 6.1.1. PRECAUTIONS WHEN SELECTING
• 6.1.2. Read the operation and maintenance manual thoroughly
• 6.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 6.1.4. PRECAUTIONS WHEN USING
• 6.2. Handling quick coupler
• 6.3. AUTOMATIC GREASE SYSTEM
• 6.3.1. CHECK AUTOGREASING SYSTEM
• 6.4. Bucket with hook
• 6.4.1. HOOK CONDITION
• 6.4.2. Prohibited operations
• 6.5. Machine ready for installation of attachment
• 6.5.1. EXPLANATION OF COMPONENTS
• 6.5.2. HYDRAULIC CIRCUIT
• 6.5.3. REMOVAL AND INSTALLATION OF ATTACHMENT
• 6.5.4. ATTACHMENT OPERATIONS
• 6.5.5. Longterm storage
• 6.5.6. SPECIFICATIONS
• 6.5.7. ARM/PIN INFORMATION
• 6.6. ATTACHMENTS AND OPTIONS
• 6.6.1. ATTACHMENT COMBINATIONS
• 6.6.2. TRACK SHOES SELECTION
• 6.6.3. BUCKET TEETH SELECTION
• 6.6.4. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
• 6.6.5. HANDLING TRAPEZOIDAL BUCKET
• 6.6.6. HANDLING EXTENSION ARM
• 6.6.7. HANDLING CLAMSHELL BUCKET
• 6.7. RECOMMENDED ATTACHMENT OPERATIONS
• 6.7.1. HYDRAULIC BREAKER
• 7. Replacement parts
• 7.1. SAFETY CRITICAL PARTS
• 7.1.1. Safety critical parts list
• 7.2. Consumable parts
• 7.2.1. Consumable parts list
• 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.3.1. LUBRICATION CHART
• 7.3.2. FUEL, COOLANT, AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 7.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 8. INDEX
• 8.1. INDEX