Komatsu PC300LL-7E0 Logging Excavator Operation and Maintenance Manual CEAM017803

Description

• Model List:
  • PC300LL-7E0 Logging Excavator

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. DIRECTIONAL REFFERENCE OF MACHINE
• 1.3.4. BREAKING IN A NEW MACHINE
• 1.3.5. PLATE LOCATIONS
• 1.3.6. KOMATSU FORESTRY FRONT S/N PLATE
• 1.3.7. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 1.4. TABLE OF CONTENTS
• 2. SAFETY
• 2.1. SAFETY AND WARNING DECALS
• 2.1.1. NORMAL EXCAVATOR DECALS
• 2.1.2. SAFETY LABELS
• 2.1.3. UNIQUE SAFETY DECALS FOR LOG LOADER AND ROAD BUILDER EXCAVATORS
• 2.2. GENERAL SAFETY RULES AND PRECAUTIONS
• 2.2.1. GENERAL SAFETY RULES
• 2.2.2. SAFETY FEATURES
• 2.2.3. PERSONAL PROTECTIVE EQUIPMENT
• 2.2.4. FIRE AND EXPLOSION PREVENTION
• 2.2.5. ACTION IF FIRE OCCURS
• 2.2.6. DUST HAZARD PRECAUTIONS
• 2.2.7. KEEP OPERATORS COMPARTMENT CLEAN
• 2.2.8. LEAVING OPERATORS SEAT WITH LOCK
• 2.2.9. MOUNTING AND DISMOUNTING
• 2.2.10. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.2.11. INSIDE OPERATORS COMPARTMENT
• 2.2.12. PROTECTION AGAINST FALLING OR FLYING OBJECTS
• 2.2.13. PRECAUTIONS FOR ATTACHMENTS
• 2.3. PRECAUTIONS BEFORE STARTING OPERATIONS
• 2.3.1. PREOPERATIONAL CHECKS
• 2.3.2. STARTING YOUR WORK OPERATIONS
• 2.3.3. WORK SITE HAZARDS
• 2.3.4. AVOIDING DANGEROUS SITUATIONS
• 2.3.5. WORKING CLEARANCES
• 2.3.6. OPERATIONS ON SLOPES
• 2.3.7. OPERATIONS ON SNOW
• 2.4. RULES FOR ROAD TRAVEL
• 2.4.1. TRAVELING WITH CARRAGE REVERSED
• 2.4.2. TRAVEL ON SLOPES
• 2.4.3. SHIPPING THE MACHINE
• 2.4.4. PARKING THE MACHINE
• 2.5. PRECAUTIONS DURING MAINTENANCE OPERATIONS
• 2.5.1. WARNING TAGS
• 2.5.2. EQUIPMENT STORAGE
• 2.5.3. WORKING UNDER THE MACHINE
• 2.5.4. USING DROP LAMPS
• 2.5.5. KEEPING THE MACHINE CLEAN
• 2.5.6. PERFORMING GENERAL MAINTENANCE PROCEDURES
• 2.5.7. RUNNING THE ENGINE DURING MAINTENANCE
• 2.5.8. PROPER TOOLS
• 2.5.9. WELDING, GRINDING OR CUTTING
• 2.5.10. ADJUSTING TRACK TENSION
• 2.5.11. DO NOT DISASSEMBLE RECOIL SPRINGS
• 2.5.12. WHEN USING HAMMER
• 2.5.13. RULES FOR REFUELING THE MACHINE
• 2.5.14. COOLING SYSTEM PRECAUTIONS
• 2.5.15. BATTERY PRECAUTIONS
• 2.5.16. STARTING PRECAUTIONS
• 2.5.17. HIGH PRESSURE HOSES
• 2.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 2.5.19. HIGH TEMPERATURES AREAS
• 2.5.20. DISPOSAL OF WASTE MATERIALS
• 2.5.21. ACCUMULATOR
• 2.5.22. CRITICAL PARTS
• 2.5.23. HIGH VOLTAGE
• 2.5.24. TOWING
• 3. OPERATION
• 3.1. GENERAL VIEWS
• 3.1.1. GENERAL VIEW OF LOG LOADER MACHINE
• 3.1.2. GENERAL VIEW OF ROAD BUILDER MACHINE
• 3.1.3. VIEW CONTROLS AND GAUGES
• 3.2. MACHINE MONITOR SYSTEM
• 3.2.1. MONITOR LAYOUT
• 3.2.2. BASIC OPERATION OF MACHINE MONITOR
• 3.3. MONITOR CHECK ITEMS
• 3.3.1. EMERGENCY ALERTS
• 3.3.2. WARNING ALERTS
• 3.3.3. CHECK ALERTS
• 3.3.4. METER DISPLAY
• 3.4. MONITOR SWITCHES
• 3.4.1. SWITCH LAYOUT VIEW
• 3.5. CONSOLE CONTROL SWITCHES
• 3.5.1. SWITCH LAYOUT VIEW.
• 3.6. CONTROL LEVERS AND PEDALS
• 3.7. LEVER LAYOUT VIEW
• 3.7.1. SAFETY LOCK LEVER
• 3.7.2. TRAVEL LEVERS
• 3.7.3. WORK EQUIPMENT CONTROL LEVER
• 3.7.4. CAB EMERGENCY EXIT WINDOW
• 3.8. SAFETY LOCKS AND SECURITY
• 3.8.1. DOOR LOCK
• 3.8.2. CAP, COVER WITH LOCK
• 3.8.3. LOCKABLE AREAS
• 3.9. ADDTIONAL FEATURES AND ACCESSORIES
• 3.9.1. HOT AND COOL BOX
• 3.9.2. STORAGE BOX WITH CUP HOLDER
• 3.9.3. ASHTRAY
• 3.9.4. AUTOTEMP AIR CONDITIONER
• 3.9.5. RADIO
• 3.9.6. TOOLBOX
• 3.9.7. GREASE GUN HOLDER
• 3.9.8. AUXILIARY POWER PORTS
• 3.10. FUSES AND FUSE LINKS
• 3.10.1. FUSES
• 3.10.2. FUSIBLE LINK
• 3.11. HANDLING THE ACCUMULATOR
• 3.11.1. RELEASING PRESSURE IN CONTROL CIRCUIT
• 3.12. PRECAUTIONS BEFORE STARTING WORK OPERATIONS
• 3.12.1. PREOPERATIONAL CHECKS
• 3.12.2. STARTING THE ENGINE
• 3.13. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.13.1. BREAKING IN THE MACHINE
• 3.13.2. STOPPING THE ENGINE
• 3.14. MOVING, STOPPING AND PARKING THE MACHINE
• 3.14.1. PREPARATIONS FOR MOVING THE MACHINE
• 3.14.2. MOVING MACHINE
• 3.14.3. TURNING THE MACHINE
• 3.14.4. SWINGING
• 3.14.5. GENERAL TRAVELING
• 3.14.6. STOPPING MACHINE
• 3.14.7. PARKING MACHINE
• 3.15. STARTING YOUR WORK OPERATIONS
• 3.15.1. AVOIDING DANGEROUS SITUATIONS
• 3.15.2. WORKING CLEARANCES
• 3.15.3. OPERATIONS ON SLOPES
• 3.15.4. OPERATIONS ON SNOW
• 3.15.5. WORK EQUIPMENT OVERVIEW
• 3.15.6. OPERATING MODES
• 3.15.7. EXCAVATING PROCEDURES
• 3.16. REPLACING WORK IMPLEMENTS
• 3.16.1. BUCKET REPLACEMENT
• 3.17. TRANSPORTING THE MACHINE
• 3.17.1. LOADING AND UNLOADING A TRAILER
• 3.17.2. LIFTING THE MACHINE
• 3.17.3. TOWING THE MACHINE
• 3.18. COLD WEATHER OPERATION
• 3.18.1. FUEL AND LUBRICANTS
• 3.18.2. COOLING SYSTEM COOLANT
• 3.18.3. BATTERY
• 3.18.4. MONITOR
• 3.18.5. PRECAUTIONS ON PARTICULAR JOBSITES
• 3.18.6. DISCHARGED BATTERY
• 3.19. GENERAL TROUBLESHOOTING
• 3.19.1. AFTER RUNNING OUT OF FUEL
• 3.19.2. PHENOMENA THAT ARE NOT FAILURES
• 3.19.3. ELECTRICAL SYSTEM PROBLEMS
• 3.19.4. CHASSIS PROBLEMS
• 3.19.5. ENGINE PROBLEMS
• 3.19.6. ELECTRONIC CONTROL SYSTEM
• 3.19.7. TELEPHONE WHEN ERROR OCCURS
• 3.20. LONG TERM STORAGE
• 3.20.1. BEFORE STORAGE
• 3.20.2. DURING STORAGE
• 3.20.3. AFTER STORAGE
• 4. MAINTENANCE
• 4.1. MAINTENANCE INFORMATION
• 4.1.1. SERVICE METER READING
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE LUBRICANTS
• 4.1.4. WINDSHIELD WASHER FLUID
• 4.1.5. FRESH AND CLEAN LUBRICANTS
• 4.1.6. CHECK DRAINED OIL AND USED FILTER
• 4.1.7. FUEL STRAINER
• 4.1.8. WELDING INSTRUCTIONS
• 4.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 4.1.10. SELECTING FUEL AND LUBRICANTS TO MATCH AMBIENT TEMPERATURE
• 4.1.11. DUSTY JOBSITE
• 4.1.12. AVOID MIXING LUBRICANTS
• 4.1.13. LOCKING THE INSPECTION COVERS
• 4.1.14. HYDRAULIC SYSTEM AIR BLEEDING
• 4.1.15. HYDRAULIC HOSE INSTALLATION
• 4.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE WORKS
• 4.2. LUBRICANTS, COOLANT AND FILTERS
• 4.2.1. OUTLINE OF SERVICE
• 4.2.2. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.3. ELECTRIC SYSTEM MAINTENANCE
• 4.2.4. HANDLING HYDRAULIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 4.4.1. RECOMMENDED PRODUCTS OTHER THAN KOMATSU GENUINE OILS
• 4.5. TIGHTENING TORQUE SPECIFICATIONS
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.6.1. SAFETY RELATED CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.8. MAINTENANCE PROCEDURE
• 4.8.1. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
• 4.8.2. WHEN REQUIRED
• 4.8.3. CHECK BEFORE STARTING
• 4.8.4. EVERY 50 HOURS MAINTENANCE
• 4.8.5. EVERY 250 HOURS MAINTENANCE
• 4.8.6. EVERY 500 HOURS MAINTENANCE
• 4.8.7. EVERY 1000 HOURS MAINTENANCE
• 4.8.8. EVERY 2000 HOURS MAINTENANCE
• 4.8.9. EVERY 4000 HOURS MAINTENANCE
• 4.8.10. EVERY 5000 HOURS MAINTENANCE
• 4.8.11. EVERY 8000 HOURS MAINTENANCE
• 4.8.12. LIFTING CAPACITY
• 5. OPTIONS, ATTACHMENTS
• 5.1. GENERAL PRECAUTIONS
• 5.1.1. PRECAUTIONS RELATED TO SAFETY
• 5.1.2. PRECAUTIONS FOR ATTACHMENT REMOVAL AND INSTALLATION
• 5.1.3. PRECAUTIONS WHEN USING LARGE IMPLEMENTS
• 5.1.4. HANDLING BUCKET WITH HOOK
• 5.2. COMBINATIONS OF WORK EQUIPMENT FOR PC300LC7
• 5.3. SELECTION OF TRACK SHOES