Komatsu PC300LL-7L Logging Excavator Operation and Maintenance Manual CEAM012300

Description

• Model List:
  • PC300LL-7L Logging Excavator

• 1. MAIN MENU
• 2. COVER
• 3. INTRODUCTION
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.2.1. SIGNAL WORDS
• 3.2.2. OTHER SIGNAL WORDS
• 3.3. INTRODUCTION
• 3.3.1. INTENDED USE
• 3.3.2. BREAKING IN THE MACHINE
• 3.4. DIRECTIONS OF MACHINE
• 3.5. PRODUCT INFORMATION
• 3.5.1. MACHINE SERIAL NUMBER PLATE
• 3.5.2. ENGINE SERIAL NUMBER PLATE
• 3.5.3. SERVICE METER LOCATION
• 3.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 3.6. TABLE OF CONTENTS
• 4. SAFETY
• 4.1. SAFETY DECALS
• 4.1.1. NORMAL EXCAVATOR DECALS
• 4.1.2. UNIQUE SAFETY DECALS FOR LOG LOADER AND ROAD BUILDER EXCAVATORS
• 4.2. SAFETY INFORMATION
• 4.2.1. SAFETY RULES
• 4.2.2. IF ABNORMALITIES ARE FOUND
• 4.2.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 4.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.2.5. SAFETY EQUIPMENT
• 4.2.6. KEEP MACHINE CLEAN
• 4.2.7. KEEP OPERATORS COMPARTMENT CLEAN
• 4.2.8. LEAVING OPERATORS SEAT WITH LOCK
• 4.2.9. INJURY FROM WORK EQUIPMENT
• 4.2.10. HANDRAILS AND STEPS
• 4.2.11. MOUNTING AND DISMOUNTING
• 4.2.12. NO PERSONS ON ATTACHMENTS
• 4.2.13. BURN PREVENTION
• 4.2.14. FIRE PREVENTION AND EXPLOSION PREVENTION
• 4.2.15. ACTION IF FIRE OCCURS
• 4.2.16. WINDSHIELD WASHER FLUID
• 4.2.17. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 4.2.18. PROTECTION AGAINST FALLING OR FLYING OBJECTS
• 4.2.19. ATTACHMENT INSTALLATION
• 4.2.20. ATTACHMENT COMBINATIONS
• 4.2.21. CAB WINDOW GLASS
• 4.2.22. UNAUTHORIZED MODIFICATIONS
• 4.2.23. SAFETY AT JOBSITE
• 4.2.24. WORKING ON LOOSE GROUND
• 4.2.25. DISTANCE TO HIGH VOLTAGE CABLES
• 4.2.26. ENSURE GOOD VISIBILITY
• 4.2.27. VENTILATION FOR ENCLOSED AREA
• 4.2.28. SIGNALMANS SIGNAL AND SIGNS
• 4.2.29. EMERGENCY EXIT FROM OPERATORS CAB
• 4.2.30. ASBESTOS DUST HAZARD PREVENTION
• 4.3. SAFE MACHINE OPERATION
• 4.3.1. STARTING ENGINE
• 4.3.2. CHECKS BEFORE STARTING ENGINE
• 4.3.3. SAFETY RULES FOR STARTING ENGINE
• 4.3.4. STARTING ENGINE IN COLD WEATHER
• 4.4. OPERATION
• 4.4.1. CHECKS AFTER STARTING ENGINE, BEFORE OPERATION
• 4.4.2. SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
• 4.4.3. SAFETY RULES FOR TRAVELING
• 4.4.4. TRAVELING ON SLOPES
• 4.4.5. OPERATIONS ON SLOPES
• 4.4.6. PROHIBITED OPERATIONS
• 4.4.7. OPERATIONS ON SNOW
• 4.4.8. PARKING MACHINE
• 4.4.9. TRANSPORTATION
• 4.4.10. SHIPPING THE MACHINE
• 4.4.11. BATTERY
• 4.4.12. TOWING
• 4.4.13. LIFTING OBJECTS WITH BUCKET
• 4.5. SAFETY MAINTENANCE INFORMATION
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. WHEN USING HAMMER
• 4.5.7. WELDING
• 4.5.8. REMOVING BATTERY TERMINALS
• 4.5.9. DO NOT DISASSEMBLE RECOIL SPRINGS
• 4.5.10. SAFETY RULES FOR HIGH PRESSURE OIL
• 4.5.11. SAFETY HANDLING HIGH PRESSURE HOSES
• 4.5.12. WASTE MATERIALS
• 4.5.13. AIR CONDITIONER MAINTENANCE
• 4.5.14. COMPRESSED AIR
• 4.5.15. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. BASIC OPERATION OF MACHINE MONITOR
• 5.2.3. BASIC CHECK ITEMS
• 5.2.4. CAUTION ITEMS
• 5.2.5. EMERGENCY STOP ITEMS
• 5.2.6. METER DISPLAY PORTION
• 5.2.7. MONITOR SWITCHES
• 5.2.8. SWITCHES
• 5.2.9. CONTROL LEVERS, PEDALS
• 5.2.10. FRONT BOTTOM WINDOW
• 5.2.11. EMERGENCY EXIT FROM OPERATORS CAB FROM INSIDE
• 5.2.12. DOOR LOCK
• 5.2.13. CAP, COVER WITH LOCK
• 5.2.14. HOT AND COOL BOX
• 5.2.15. MAGAZINE BOX WITH CUP HOLDER
• 5.2.16. ASHTRAY
• 5.2.17. AIR CONDITIONER
• 5.2.18. RADIO
• 5.2.19. POWER PICK UP PORT
• 5.2.20. FUSE
• 5.2.21. FUSIBLE LINK
• 5.2.22. CONTROLLER (COMPUTER)
• 5.2.23. TOOLBOX
• 5.2.24. GREASE GUN HOLDER
• 5.2.25. HANDLING THE ACCUMULATOR
• 5.3. MACHINE OPERATIONS AND CONTROLS
• 5.3.1. BEFORE STARTING ENGINE
• 5.3.2. STARTING ENGINE
• 5.3.3. AFTER STARTING ENGINE
• 5.3.4. AUTOMATIC WARM UP OPERATION
• 5.3.5. STOPPING THE ENGINE
• 5.3.6. CHECK AFTER SHUTTING OFF ENGINE
• 5.3.7. MACHINE OPERATION
• 5.3.8. STEERING THE MACHINE
• 5.3.9. SWINGING
• 5.3.10. EQUIPMENT CONTROLS AND OPERATIONS
• 5.3.11. OPERATING WORKING MODE
• 5.3.12. PROHIBITED OPERATIONS
• 5.3.13. GENERAL OPERATION INFORMATION
• 5.3.14. TRAVELING ON SLOPES
• 5.3.15. ESCAPE FROM MUD
• 5.3.16. ROAD BUILDER RECOMMENDED APPLICATIONS
• 5.3.17. REPLACEMENT AND INVERSION OF BUCKET
• 5.3.18. PARKING THE MACHINE
• 5.3.19. CHECK AFTER FINISHING WORK
• 5.3.20. LOCKING
• 5.4. TRANSPORTATION
• 5.4.1. TRANSPORTATION PROCEDURE
• 5.4.2. LOADING AND UNLOADING WITH TRAILER
• 5.4.3. LIFTING THE MACHINE
• 5.5. COLD WEATHER OPERATION
• 5.5.1. FUEL AND LUBRICANTS
• 5.5.2. COOLING SYSTEM COOLANT
• 5.5.3. BATTERY
• 5.5.4. AFTER OPERATIONS
• 5.5.5. AFTER COLD WEATHER SEASON
• 5.6. LONG TERM STORAGE
• 5.6.1. BEFORE STORAGE
• 5.6.2. DURING STORAGE
• 5.6.3. AFTER STORAGE
• 5.7. TROUBLESHOOTING
• 5.7.1. AFTER RUNNING OUT OF FUEL
• 5.7.2. PHENOMENA THAT ARE NOT FAILURES
• 5.7.3. TOWING THE MACHINE
• 5.7.4. LIGHTWEIGHT TOWING HOOK
• 5.7.5. PRECAUTIONS ON PARTICULAR JOB SITES
• 5.7.6. DISCHARGED BATTERY
• 5.7.7. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. MAINTENANCE INFORMATION
• 6.1.1. SERVICE METER READING
• 6.1.2. GENUINE KOMATSU REPLACEMENT PARTS
• 6.1.3. GENUINE KOMATSU LUBRICANTS
• 6.1.4. WINDSHIELD WASHER FLUID
• 6.1.5. FRESH AND CLEAN LUBRICANTS
• 6.1.6. CHECK DRAINED OIL AND USED FILTER
• 6.1.7. FUEL STRAINER
• 6.1.8. WELDING INSTRUCTIONS
• 6.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 6.1.10. DUSTY JOBSITE
• 6.1.11. AVOID MIXING LUBRICANTS
• 6.1.12. LOCKING THE INSPECTION COVERS
• 6.1.13. HYDRAULIC SYSTEM AIR BLEEDING
• 6.1.14. HYDRAULIC HOSE INSTALLATION
• 6.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE WORKS
• 6.1.16. SELECTING FUEL AND LUBRICANTS TO MATCH AMBIENT TEMPERATURE
• 6.2. LUBRICANTS, COOLANT AND FILTERS
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. ELECTRIC SYSTEM MAINTENANCE
• 6.2.3. HANDLING HYDRAULIC SYSTEM
• 6.3. WEAR PARTS LIST
• 6.4. USE OF FUEL, COOLANT AND LUBRICANTS
• 6.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 6.5. TIGHTENING TORQUE SPECIFICATIONS
• 6.5.1. BOLT IDENTIFICATION CHART
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 6.8. MAINTENANCE PROCEDURE
• 6.8.1. INITIAL 10 HOURS MAINTENANCE
• 6.8.2. INITIAL 250 HOURS MAINTENANCE
• 6.8.3. INITIAL 1000 HOURS MAINTENANCE
• 6.8.4. WHEN REQUIRED
• 6.8.5. CHECK BEFORE STARTING
• 6.8.6. EVERY 250 HOURS MAINTENANCE
• 6.8.7. EVERY 500 HOURS MAINTENANCE
• 6.8.8. EVERY 1000 HOURS MAINTENANCE
• 6.8.9. EVERY 2000 HOURS MAINTENANCE
• 6.8.10. EVERY 4000 HOURS MAINTENANCE
• 6.8.11. EVERY 5000 HOURS MAINTENANCE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 7.1.1. DIMENSIONS
• 7.1.2. WORKING RANGE
• 7.1.3. LIFTING CAPACITY
• 8. OPTIONS, ATTACHMENTS
• 8.1. GENERAL PRECAUTIONS
• 8.1.1. SAFETY RELATED PRECAUTIONS
• 8.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 8.2. HANDLING THE BUCKET WITH HOOK
• 8.2.1. CHECKING FOR DAMAGE TO BUCKET HOOK
• 8.2.2. PROHIBITED OPERATIONS
• 8.3. COMBINATIONS OF WORK EQUIPMENT FOR PC300LL7
• 8.4. SELECTION OF TRACK SHOES