Komatsu PC4000-6 Hydraulic Mining Shovel Field Assembly Instruction FAM-PC4000-08205

Description

• Model List:
  • PC4000-6 Hydraulic Mining Shovel

• 1. SAFETY
• 1.1. SAFETY INFORMATION
• 1.2. OVERVIEW
• 1.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
• 1.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 1.5. PRECAUTION FOR MAINTENANCE
• 1.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 1.7. SPECIAL SAFETY EQUIPMENT
• 1.8. ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLY
• 2. GENERAL
• 2.1. GENERAL
• 2.2. ASSEMBLY SITE REQUIREMENTS
• 2.3. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
• 3. ASSEMBLY SEQUENCE
• 3.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 3.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 3.3. ASSEMBLY OF UNDERCARRIAGE
• 3.4. MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
• 3.5. ASSEMBLY OF MACHINERY HOUSE ROOF
• 3.6. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
• 3.7. MOUNTING OF BATTERY BOX AND HYDRAULIC ACCESS LADDER
• 3.8. CONNECTING ENGINE OIL RESERVE SYSTEM
• 3.9. PREASSEMBLY OF FACE SHOVEL BOOM
• 3.10. PREASSEMBLY OF BACKHOE BOOM
• 3.11. MOUNTING OF COUNTERWEIGHT
• 3.12. MOUNTING OF THE FUEL TANK
• 3.13. ATTACHING THE CAB BASE
• 3.14. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
• 3.15. CONNECTING HYDRAULIC LINES BETWEEN MACHINERY HOUSE AND SUPERSTRUCTURE
• 3.16. ATTACHING THE HYDRAULIC OIL RESERVOIR
• 3.17. ATTACHING THE HYDRAULIC OIL COOLER
• 3.18. CONNECTING SWING GEAR HYDRAULIC LINES
• 3.19. CONNECTING THE RETURN AND PRESSURE OIL HOSES FROM VALVE BLOCK
• 3.20. CONNECTING THE HOSE LINES OF THE TRANSFER PUMP
• 3.21. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
• 3.22. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
• 3.23. MOUNTING OF THE FIRE EXTINGUISHING TANK ASSEMBLIES
• 3.24. CENTRAL REFILLING SYSTEM
• 3.25. CONNECTING THE GREASE LINES OF THE AUTOMATIC LUBRICATION SYSTEMS
• 3.26. MOUNTING THE CANNODE BOXES ONTO THE MACHINERY HOUSE ROOF
• 3.27. PRECHECKS PRIOR TO INITIAL START UP
• 3.28. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
• 3.29. ASSEMBLY FACE SHOVEL ATTACHMENT
• 3.30. BLEEDING HYDRAULIC CIRCUITS
• 3.31. ATTACHING FACE SHOVEL TO THE STICK
• 3.32. ASSEMBLY BACKHOE ATTACHMENT
• 3.33. BLEEDING HYDRAULIC CIRCUITS
• 3.34. ATTACHING BACKHOE BUCKET TO THE STICK
• 3.35. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
• 4. FINAL CHECKS AND ADJUSTMENTS
• 4.1. COMMISSIONING CHECK LIST
• 4.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
• 4.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
• 4.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
• 4.5. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
• 4.6. COMMISSIONING OF THE AIR CONDITIONING
• 4.7. PERFORM THE PMCLINIC PROCEDURE ACCORDING TO THE PMCLINIC MANUAL
• 4.8. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
• 5. DISASSEMBLY OF THE MACHINE
• 5.1. DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 5.2. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 5.3. DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 5.4. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 5.5. DISPOSAL OF WASTE MATERIAL