Komatsu PC400LC-6LM, PC400HD-6LM Hydraulic Excavator Operation and Maintenance Manual CEAM008001

Description

• Model List:
  • PC400LC-6LM Hydraulic Excavator
  • PC400HD-6LM Hydraulic Excavator

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. BREAKING IN THE MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTOR
• 1.4.1. PLATE LOCATION
• 1.4.2. ENGINE SERIAL NO. PLATE LOCATION
• 1.4.3. TABLE TO ENTER NUMBERS AND DISTRIBUTOR
• 1.5. TABLE OF CONTENTS
• 2. SAFETY
• 2.1. WARNING LABELS
• 2.2. GENERAL PRECAUTIONS
• 2.2.1. SAFETY RULES
• 2.2.2. SAFETY FEATURES
• 2.2.3. UNAUTHORIZED MODIFICATION
• 2.2.4. INSIDE OPERATORS COMPARTMENT
• 2.2.5. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 2.2.6. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 2.2.7. MOUNTING AND DISMOUNTING
• 2.2.8. INJURY FROM WORK EQUIPMENT
• 2.2.9. FIRE PREVENTION FOR FUEL AND OIL
• 2.2.10. PRECAUTIONS AT HIGH TEMPERATURES
• 2.2.11. ASBESTOS DUST HAZARD PREVENTION
• 2.2.12. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.2.13. CAB GLASS
• 2.2.14. WINDOW WASHER FLUID
• 2.2.15. ESCAPE FROM FIRE
• 2.2.16. PROTECTION AGAINST FALLING OR FLYING OBJECTS
• 2.2.17. MACHINES WITH ACCUMULATOR
• 2.2.18. PRECAUTIONS FOR ATTACHMENTS
• 2.2.19. INDOOR VENTILATION
• 2.2.20. EMERGENCY EXIT FROM OPERATORS CAB
• 2.3. PRECAUTIONS DURING OPERATION
• 2.3.1. BEFORE STARTING ENGINE
• 2.3.2. OPERATING MACHINE
• 2.3.3. TRANSPORTATION
• 2.3.4. BATTERY
• 2.3.5. TOWING
• 2.3.6. BUCKET WITH HOOK
• 2.4. PRECAUTIONS FOR MAINTENANCE
• 2.4.1. BEFORE CARRYING OUT MAINTENANCE
• 2.4.2. DURING MAINTENANCE
• 3. OPERATION
• 3.1. GENERAL
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF OPERATORS COMPARTMENT
• 3.1.3. GENERAL VIEW OF MONITOR PANEL
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITOR
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. ATTACHMENT CONTROLS
• 3.2.5. DOOR LOCK
• 3.2.6. CAP, COVER WITH LOCK
• 3.2.7. OPERATOR EASE
• 3.2.8. AIR CONDITIONER
• 3.2.9. CAB HEATER
• 3.2.10. AM/FM RADIO
• 3.2.11. ELECTRIC POWER TAKE OUT ADAPTER
• 3.2.12. FUSE
• 3.2.13. FUSIBLE LINK
• 3.2.14. CONTROLLERS
• 3.2.15. TOOL BOX
• 3.2.16. GREASE GUN HOLDER
• 3.2.17. HANDLING ACCUMULATOR
• 3.3. OPERATION
• 3.3.1. CHECK BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. MOVING MACHINE
• 3.3.5. STEERING MACHINE
• 3.3.6. STOPPING MACHINE
• 3.3.7. SWINGING
• 3.3.8. OPERATION OF WORK EQUIPMENT
• 3.3.9. HANDLING ACTIVE MODE
• 3.3.10. HANDLING WORKING MODE
• 3.3.11. PROHIBITIONS FOR OPERATION
• 3.3.12. PRECAUTIONS FOR OPERATION
• 3.3.13. PRECAUTIONS WHEN TRAVELING ON HILLS
• 3.3.14. HOW TO ESCAPE FROM MUD
• 3.3.15. WORK POSSIBLE USING EXCAVATOR
• 3.3.16. BUCKET REPLACEMENT OR INVERSION
• 3.3.17. PARKING MACHINE
• 3.3.18. CHECK AFTER FINISHING WORK
• 3.3.19. STOPPING ENGINE
• 3.3.20. CHECK AFTER STOPPING ENGINE
• 3.3.21. LOCKING
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.4.2. LOADING, UNLOADING WORK ON TRAILERS
• 3.4.3. TRACK FRAME GAUGE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.6. LONG TERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.6.4. MACHINE START AFTER LONG TERM STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. PHENOMENA THAT ARE NOT FAILURES
• 3.7.2. METHOD OF TOWING DISABLED MACHINE
• 3.7.3. USING MACHINE FOR LIGHT WEIGHT TOWING
• 3.7.4. PRECAUTIONS ON PARTICULAR JOB SITES
• 3.7.5. DISCHARGED BATTERY
• 3.7.6. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 4.2.2. OUTLINE OF HYDRAULIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. USE OF FUEL, COOLANT AND LUBRICANTS
• 4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 4.4.2. ENGINE OIL SPECIFICATIONS
• 4.4.3. DAMPER CASE, SWING MACHINERY CASE, TRACK FRONT IDLERS, TRACK ROLLERS, TOP CARRIER ROLLERS AND HYD…
• 4.4.4. FINAL DRIVE OIL SPECIFICATIONS
• 4.5. STANDARD TIGHTENING TORQUES
• 4.5.1. INTRODUCTION OF NECESSARY TOOLS
• 4.5.2. BOLT IDENTIFICATION CHART
• 4.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.7.1. MAINTENANCE INTERVAL WHEN USING BREAKER
• 4.8. SERVICE PROCEDURE
• 4.8.1. INITIAL 250 HOURS SERVICE
• 4.8.2. WHEN REQUIRED
• 4.8.3. CHECK BEFORE STARTING
• 4.8.4. EVERY 50 HOURS SERVICE
• 4.8.5. EVERY 100 HOURS SERVICE
• 4.8.6. EVERY 250 HOURS SERVICE
• 4.8.7. EVERY 500 HOURS SERVICE
• 4.8.8. EVERY 1000 HOURS SERVICE
• 4.8.9. EVERY 2000 HOURS SERVICE
• 4.8.10. EVERY 4000 HOURS SERVICE
• 4.8.11. EVERY 5000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS AND DIMENSIONS
• 5.1.1. SPECIFICATIONS
• 5.1.2. PC400LC6KE
• 5.1.3. PC400HD6KE
• 6. OPTIONS, ATTACHMENTS
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. PRECAUTIONS RELATED TO SAFETY
• 6.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 6.2. BUCKET WITH HOOK
• 6.2.1. CHECKING FOR DAMAGE
• 6.2.2. PROHIBITED OPERATIONS
• 6.2.3. PRECAUTIONS DURING OPERATIONS
• 6.3. MACHINES READY FOR ATTACHMENT
• 6.3.1. GENERAL LOCATIONS
• 6.3.2. HYDRAULIC CIRCUIT
• 6.3.3. ATTACHMENT REMOVAL AND INSTALLATION
• 6.3.4. OPERATION
• 6.3.5. LONG TERM STORAGE
• 6.3.6. SPECIFICATIONS
• 6.4. INTRODUCTION OF ATTACHMENTS
• 6.4.1. ATTACHMENT INSTALLATION COMBINATION TABLE
• 6.4.2. BUCKET SELECTION
• 6.4.3. SELECTION OF TRACK SHOES
• 6.5. EXTENDING MACHINE SERVICE LIFE
• 6.5.1. HYDRAULIC BREAKER
• 6.5.2. POWER RIPPER
• 6.5.3. GRAB FORK
• 6.5.4. GRAPPLE BUCKET
• 6.5.5. SCRAP GRAPPLE
• 6.5.6. CRUSHER AND CUTTER
• 6.5.7. HYDRAULIC PILE DRIVER
• 6.5.8. MULTIPURPOSE CRANE