Komatsu PC5500-11 Hydraulic Mining Excavator Operation and Maintenance Manual 15193-D-EN-T4-P2-1.0

Description

• Model List:
  • PC5500-11 Hydraulic Mining Excavator

• 1. Front cover PC5500 15191 GB
• 2. TOC GB Vol 2 PC5500 15191
• 3. _03_2_PC5500 spec sheet
• 4. _01_1 Operators seat
• 5. _01_3 Engine QSK38_QSK50kl
• 6. _01_2_Eliminator filter
• 7. _01_0_Mesabi_Radiator cores
• 8. _04_1_Air con Konvekta GB
• 9. _01_0_Air con Compressor TM Series Service Manual
• 9.1. Safety Precautions
• 9.1.1. Safety Definitions
• 9.1.2. General Safety
• 9.1.3. Refrigerant
• 9.1.4. Refrigerant Oil
• 9.1.5. Leak Detection
• 9.1.6. R134a Applications
• 9.1.7. Compressor Identification Label
• 9.2. Introduction
• 9.2.1. Swash Plate System
• 9.2.2. Piston Drive System
• 9.2.3. Compressor System Guidelines
• 9.2.4. Suggested Operating Region
• 9.2.5. Clutch Application Guidelines
• 9.3. Compressor Clutch and Fitting Options
• 9.4. Dimensions and Specifications
• 9.4.1. TM08 Ear Mount Dimensions and Specifications
• 9.4.2. TM08 Alternator Mount Dimensions and Specifications
• 9.4.3. TM08 Ear Mount PadType Fittings
• 9.4.4. TM13 Dimensions and Specifications
• 9.4.5. TM15 Dimensions and Specifications
• 9.4.6. TM15 Direct Mount Dimensions and Specifications
• 9.4.7. TM16 Dimensions and Specifications
• 9.4.8. TM21 Dimensions and Specifications
• 9.4.9. TM31HD Dimensions and Specifications
• 9.4.10. TM08 Exploded View
• 9.4.11. TM13, TM15, TM16, TM21 Exploded View
• 9.4.12. TM31 Exploded View
• 9.4.13. Tightening Torques
• 9.5. Compressor Maintenance TM08, TM13, TM15, TM16, TM21
• 9.5.1. Safety
• 9.5.2. Refrigerant Recovery
• 9.5.3. Compressor Handling
• 9.5.4. Compressor Storage
• 9.5.5. Compressor Removal
• 9.5.6. Compressor Installation
• 9.5.7. Leak Testing the Compressor
• 9.5.8. Compressor Oil Procedures
• 9.5.9. Clutch Procedures
• 9.5.10. Shaft Seal Procedures
• 9.5.11. Cylinder Head Procedures
• 9.6. Compressor Maintenance TM31
• 9.6.1. Safety
• 9.6.2. Refrigerant Recovery
• 9.6.3. Compressor Handling
• 9.6.4. Compressor Storage
• 9.6.5. Compressor Removal
• 9.6.6. Compressor Installation
• 9.6.7. Oil Procedures
• 9.6.8. Clutch Procedures
• 9.6.9. Shaft Seal Procedures
• 9.7. Appendix Tools and Kits
• 10. _10_0_Matec Refrigerator CompressorGB
• 11. _02_1 KomVision monitor
• 12. _10_1 KomVision Calibration
• 12.1. FOREWORD
• 12.1.1. BEFORE READING THIS MANUAL
• 12.1.2. MAINTAINING THE komvision SYSTEM
• 12.2. SAFETY
• 12.2.1. General Safety
• 12.3. CALIBRATION SHEETS
• 12.3.1. EQUIPMENT
• 12.4. DISPLAY OPERATION
• 12.4.1. ENTERING THE CALIBRATION MENU
• 12.5. CALIBRATION PROCEDURES
• 12.5.1. AUTOMATIC CALIBRATION
• 12.5.2. MANUAL CALIBRATION
• 12.5.3. MANUAL CALIBRATION WITHOUT SHEETS
• 13. _01_1a_stiebel pto gears maintenance
• 13.1. ServiceManual 4626 01
• 13.2. A4626.01
• 13.3. E4626.01
• 13.4. Ersatzteilliste_DE_4626.01
• 13.5. Ersatzteilliste_GB_4626.01
• 14. _04_0 Centa coupling Diesel
• 14.1. General remarks
• 14.2. Safety
• 14.2.1. Safety remarks
• 14.2.2. Qualification of deployed personnel
• 14.2.3. Intended application
• 14.2.4. Application not in compliance with the intended use
• 14.3. Delivery, transport, storage and disposal
• 14.3.1. Delivery
• 14.3.2. Transport
• 14.3.3. Storage
• 14.3.4. Disposal
• 14.4. Characteristics
• 14.5. Mounting
• 14.5.1. General assembly instructions
• 14.5.2. Mounting the outer part
• 14.5.3. Placing the inner part assembly in the installation space
• 14.5.4. Position the sheet on the adapter
• 14.5.5. Mounting the adapter to the customer part
• 14.5.6. Mounting the adapter to the inner part assembly
• 14.5.7. Install the rubber elements
• 14.5.8. Mounting the sheet
• 14.5.9. After completed mounting
• 14.6. Operation
• 14.6.1. Operating faults, root causes and remedy
• 14.7. Care and maintenance
• 14.7.1. Maintenance intervals
• 14.7.2. Work to be performed
• 14.7.3. Replacing defective parts
• 14.8. Dismantling
• 14.8.1. General dismantling instructions
• 14.8.2. Dismantling the coupling
• 14.8.3. Dismantling the coupling for replacing the wearing parts
• 14.9. Wearing and spare parts
• 14.10. Annex
• 14.10.1. CENTA data sheet D013016 (unlubricated screw connections)
• 14.10.2. CENTA data sheet D013017 (SAE flywheel screw connection)
• 14.10.3. CENTA data sheet D026900 Declaration of incorporation according to the EC Machinery Directive 2006/42/EC, Appendix II B
• 15. _14_1_Lubrication Specifications
• 15.1. FOREWORD
• 15.1.1. KOMATSU GERMANY (MINING) LUBRICATION INFORMATION SPECIFICATIONS
• 15.1.2. General SAFETY
• 15.2. INTRODUCTION
• 15.2.1. GENERAL INFORMATION TO LUBRICANTS
• 15.3. HYDRAULIC OILS
• 15.3.1. INTRODUCTION TO HYDRAULIC OILS
• 15.3.2. WHAT IS HYDRAULIC OIL
• 15.3.3. ANALYSING HYDRAULIC OILS
• 15.3.4. KOMATSU GERMANY (MINING) RECOMMENDATIONS
• 15.4. GEAR OILS
• 15.4.1. Introduction to Gear Oils
• 15.4.2. ANALYSING GEAR OILS
• 15.4.3. KOMATSU GERMANY (MINING) RECOMMENDATIONS
• 15.5. ENGINE OILS
• 15.5.1. Introduction to ENGINE Oils
• 15.6. GREASES, INTRODUCTION
• 15.6.1. GREASES
• 15.7. GREASE FOR THE CLS
• 15.7.1. KOMATSU GERMANY (MINING) RECOMMENDATIONS
• 15.8. GREASE FOR THE SLS
• 15.8.1. KOMATSU GERMANY (MINING) RECOMMENDATIONS
• 15.9. GREASE FOR ROLLERS
• 15.9.1. KOMATSU GERMANY (MINING) RECOMMENDATIONS
• 15.10. OTHER FLUIDS
• 15.10.1. Coolant
• 15.10.2. Grease for electric motors BEARINGS
• 15.10.3. AIR CONDITIONER
• 15.11. SIMPLIFIED RECOMMENDATION PROCEDURES
• 16. _09_0 DIS PC5500BHADGB
• 16.1. Daily Check Sheet for Backhoe Attachment
• 16.2. Daily Check Sheet for Track Groups and Center Frames
• 16.3. Daily Check Sheet for Ladders and Engine Area
• 16.4. Daily Check Sheet for Main Pump Area
• 16.5. Daily Check Sheet for Superstructure (Hydraulics)
• 16.6. Daily Check Sheet for Superstructure (Cab Base Upper Deck)
• 16.7. Daily Check Sheet for Hoses on Attachment Oil Reservoir