Komatsu PC60-7 Hydraulic Excavator Operation and Maintenance Manual SEAM034100

Description

• Model List:
  • PC60-7 Hydraulic Excavator

• 0.1. SAFETY INFORMATION
• 0.2. INTRODUCTION
• 0.2.1. DIRECTIONS OF MACHINE
• 0.3. PRODUCT INFORMATION
• 0.3.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
• 0.3.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 0.3.3. SERVICE METER LOCATION
• 0.3.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1. SAFETY
• 1.1. SAFETY INFORMATION
• 1.1.1. SAFETY RULES
• 1.1.2. IF ABNORMALITIES ARE FOUND
• 1.1.3. WORKING WEAR AND PERSONA OE PROTECTIVE ITEMS
• 1.1.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 1.1.5. SAFETY EQUIPMENT
• 1.1.6. KEEP MACHINE CLEAN
• 1.1.7. KEEP OPERATORS COMPARTMENT CLEAN
• 1.1.8. LEAVING OPEARTORS SEAT WITH LOCK
• 1.1.9. HANDRAILS AND STEPS
• 1.1.10. MOUNTING AND DISMOUNTING
• 1.1.11. NO PERSONS ON ATTACHMENTS
• 1.1.12. BURN PREVENTION
• 1.1.13. FIRE PREVENTION AND EXPLOSION PREVENTION
• 1.1.14. ACTION IF FIRE OCCURS
• 1.1.15. WINDSHIELD WASHER FLUID
• 1.1.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 1.1.17. ATTCHMENT INSTALLATION
• 1.1.18. ATTACHMENT COMBINATIONS
• 1.1.19. CAB WINDOW GLASSES
• 1.1.20. UNAUTHORIZED MODIFICATIONS
• 1.1.21. SAFETY AT JOBSITE
• 1.1.22. WORKING ON LOOSE GROUND
• 1.1.23. DISTANCE TO HIGH VOLTAGE CABLES
• 1.1.24. ENSURE GOOD VISIBILITY
• 1.1.25. VENTILATION FOR ENCLOSED AREA
• 1.1.26. SIGNALMANS SIGNAL AND SIGNS
• 1.1.27. EMERGENCY EXIT FROM OPERATORS CAB
• 1.1.28. ASBESTOS DUST HAZARD PREVENTION
• 1.2. WARNING LABELS AND PICTOGRAMS
• 1.2.1. WARNING LABELS AND PICTOGRAMS LOCATION
• 1.2.2. WARNING LABELS AND PICTOGRAMS ACTUAL
• 1.3. SAFETY INFORMATION
• 1.4. SAFETY MACHINE OPERATION
• 1.4.1. BEFORE STARTING ENGINE
• 1.4.2. AFTER STARTING ENGINE
• 1.4.3. TRANSPORTATION
• 1.4.4. BATTERY
• 1.4.5. TOWING
• 1.4.6. LIFTING OBJECTS WITH BUCKET
• 1.5. SAFETY MAINTENANCE INFORMATION
• 1.5.1. WARNING TAGS
• 1.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 1.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 1.5.4. STOP ENGINE BEFORE CARRING OUT MAINTENANCE
• 1.5.5. TWO WORKER FOR MAINTENANCE WHEN ENGINE IN RUNNING
• 1.5.6. PROPER TOOLS
• 1.5.7. ACCUMULATOR
• 1.5.8. PERSONNEL
• 1.5.9. ATTACHMENTS
• 1.5.10. WORK UNDER THE MACHINE
• 1.5.11. NOISE
• 1.5.12. WHEN USING HAMMER
• 1.5.13. WELDING WORKS
• 1.5.14. REMOVING BATTERY TERMINALS
• 1.5.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 1.5.16. DO NOT DISASSEMBLE RECOIL SPRINGS
• 1.5.17. SAFETY RULES FOR HIGHPRESURE OIL
• 1.5.18. SAFETY HANDLING HIGHPRESSURE HOSES
• 1.5.19. WASTE MATERIALS
• 1.5.20. AIR CONDITIONER MAINTENANCE
• 1.5.21. COMPRESSED AIR
• 1.5.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 2. OPERATION
• 2.1. MACHINE VIEW ILLUSTRATIONS
• 2.1.1. OVERALL MACHINE VIEW
• 2.1.2. CONTROLS AND GAUGES
• 2.2. DETAILED CONTROLS AND GAUGES
• 2.2.1. MONITORING SYSTEM
• 2.2.2. SWITCHES
• 2.2.3. CONTROL LEVERS AND PEDALS
• 2.2.4. SUN ROOF
• 2.2.5. ENGINE HOOD
• 2.2.6. WINDSHEILD
• 2.2.7. EMERGENCY EXIT FROM OPERATORS CAB
• 2.2.8. OPERATION MANUAL STORAGE
• 2.2.9. TOOL BOX
• 2.2.10. GREASE GUN HOLDER
• 2.3. MACHINE OPERATIONS AND CONTROLS
• 2.3.1. BEFORE STARTING ENGINE
• 2.3.2. STARTING ENGINE
• 2.3.3. AFTER STARTING ENGINE
• 2.3.4. STOPPING THE ENGINE
• 2.3.5. CHECK AFTER SHUT OFF ENGINE
• 2.3.6. MACHINE OPERATION
• 2.3.7. STEERING THE MACHINE
• 2.3.8. SWINGING
• 2.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.3.10. PROHIBITED OPERATIONS
• 2.3.11. GENERAL OPERATION INFORMATION
• 2.3.12. TRAVELING ON SLOPES
• 2.3.13. ESCAPE FROM MUD
• 2.3.14. RECOMMENDED APPLICATIONS
• 2.3.15. BUCKET REPLACEMENT AND INVERSION
• 2.3.16. PARKING MACHINE
• 2.3.17. MACHINE INSPECTION AFTER DAILY WORK
• 2.3.18. LOCKING
• 2.3.19. RUBBER SHOES AND ROAD LINERS
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. LOADING AND UNLOADING WITH TRAILER
• 2.4.3. LIFTING MACHINE
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. AFTER DAILY WORK COMPLETION
• 2.5.3. AFTER COLD WEATHER SEASON
• 2.6. LONG TERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.7. TROUBLES AND ACTIONS
• 2.7.1. RUNNING OUT OF FUEL
• 2.7.2. PHENOMENA THAT ARE NOT FAILURES
• 2.7.3. TOWING THE MACHINE
• 2.7.4. LIGHTWEIGHT TOWING HOOK
• 2.7.5. SEVERE JOB CONDITION
• 2.7.6. DISCHARGED BATTERY
• 2.7.7. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. MAINTENANCE INFORMATION
• 3.2. LUBRICANTS, COOLANT AND FILTERS
• 3.2.2. ELECTRIC SYSTEM MAINTENANCE
• 3.3. TIGHTENING TORQUE SPECIFICATIONS
• 3.3.1. TIGHTENING TORQUE LIST
• 3.4. MAINTENANCE SCHEDULE
• 3.4.1. MAINTENANCE SCHEDULE CHART
• 3.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 3.5. MAINTENANCE PROCEDURE
• 3.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 3.5.2. WHEN REQUIRED
• 3.5.3. CHECK BEFORE STARTING
• 3.5.4. EVERY 50 HOURS MAINTENANCE
• 3.5.5. EVERY 100 HOURS MAINTENANCE
• 3.5.6. EVERY 250 HOURS MAINTENANCE
• 3.5.7. EVERY 500 HOURS MAINTENANCE
• 3.5.8. EVERY 1000 HOURS MAINTENANCE
• 3.5.9. EVERY 2000 HOURS MAINTENANCE
• 3.5.10. EVERY 4000 HOURS MAINTENANCE
• 3.5.11. EVERY 5000 HOURS MAINTENANCE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 5. ATTACHMENTS AND OPTIONS
• 5.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
• 5.1.1. SAFETY FIRST
• 5.1.2. ATTACHMENT INSTALLATION
• 5.2. BUCKET WITH HOOK
• 5.2.1. HOOK CONDITION
• 5.2.2. PROHIBITED OPERATIONS
• 5.3. AIR CONDITIONER
• 5.3.1. CONTROL PANEL
• 5.3.2. AIR CONITIONER CONTROLS
• 5.3.3. AIR CONITIONER MAINTENANCE
• 5.4. MACHINE READY FOR ATTACHMENT
• 5.4.1. LOCATIONS
• 5.4.2. HYDRAULIC CIRCUIT
• 5.4.3. ATTACHMENT OPERATIONS
• 5.4.4. ACCUMULATOR
• 5.4.5. LONG TERM STORAGE
• 5.4.6. SPECIFICATIONS
• 5.5. ATTACHMENT GUIDE
• 5.5.1. ATTACHMENT COMBINATIONS
• 5.6. AUTOMATIC GREASING SYSTEM
• 5.6.1. CONTROLLER
• 5.6.2. CHECK BEFORE STARTING
• 5.6.3. EVERY 100 HOURS SERVICE
• 5.7. RECOMMENDED ATTACHMENT OPERATIONS
• 5.7.1. HYDRAULIC BREAKER
• 6. INDEX
• 7. WEAR PARTS
• 7.1. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.1.1. SAFETY CRITICAL PARTS
• 7.2. WEAR PARTS
• 7.2.1. WEAR PARTS LIST
• 7.3. FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMIBENT TEMPERATURE
• 7.3.1. PROPER SELECTION