Komatsu PC8000-6 Hydraulic Mining Shovel Field Assembly Instruction 12105up-EN-5

Description

• Model List:
  • PC8000-6 Hydraulic Mining Shovel

• 1. SAFETY
• 1.1. SAFETY INFORMATION
• 1.2. OVERVIEW
• 1.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
• 1.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 1.5. PRECAUTION FOR MAINTENANCE
• 1.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 1.7. SPECIAL SAFETY EQUIPMENT
• 1.8. ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLY
• 2. GENERAL
• 2.1. GENERAL
• 2.2. ASSEMBLY SITE REQUIREMENTS
• 2.3. LIFTING OF THE MAIN COMPONENTS
• 2.4. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
• 3. ASSEMBLY SEQUENCE
• 3.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 3.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 3.3. ASSEMBLY OF UNDERCARRIAGE
• 3.4. MOUNTING OF THE SLEW RING
• 3.5. MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
• 3.6. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
• 3.7. ASSEMBLY OF MACHINERY HOUSE ROOF
• 3.8. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
• 3.9. MOUNTING OF HYDRAULIC ACCESS LADDER
• 3.10. CONNECTING ENGINE OIL RESERVE SYSTEM
• 3.11. PREASSEMBLY OF FACE SHOVEL BOOM
• 3.12. ATTACH BOOM TO SUPERSTRUCTRE AFRAME
• 3.13. PREASSEMBLY OF BACKHOE BOOM
• 3.14. ATTACH BOOM TO SUPERSTRUCTRE AFRAME
• 3.15. MOUNTING OF THE COUNTERWEIGHT
• 3.16. MOUNTING OF THE FUEL TANK
• 3.17. MOUNTING OF THE CAB BASE
• 3.18. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
• 3.19. MOUNTING OF FRONT ROOF AND COVERING
• 3.20. ATTACHING THE HYDRAULIC OIL RESERVOIR
• 3.21. ATTACHING THE HYDRAULIC OIL COOLER
• 3.22. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
• 3.23. ATTACHING THE SERVICE CRANE
• 3.24. ATTACHING THE CENTRAL LUBRICATION UNIT
• 3.25. CENTRAL REFILLING SYSTEM
• 3.26. MOUNTING CANNODE BOXES ON MACHINERY HOUSE ROOF
• 3.27. PRECHECKS PRIOR TO INITIAL START UP
• 3.28. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
• 3.29. BLEEDING GEAR PUMPS FOR PTO GEAR LUBRICATION
• 3.30. ASSEMBLY FACE SHOVEL ATTACHMENT
• 3.31. BLEEDING THE HYDRAULIC CIRCUITS
• 3.32. ATTACHING FACE SHOVEL TO THE STICK
• 3.33. ATTACHING THE BACKHOE STICK TO THE BOOM
• 3.34. BLEEDING THE HYDRAULIC CIRCUITS
• 3.35. ATTACHING BACKHOE BUCKET TO THE STICK
• 3.36. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
• 4. FINAL CHECKS AND ADJUSTMENTS
• 4.1. COMMISSIONING CHECK LIST
• 4.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
• 4.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
• 4.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
• 4.5. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
• 4.6. COMMISSIONING OF THE AIR CONDITIONING
• 4.7. PERFORM THE PMCLINIC PROCEDURE ACCORDING TO THE PMCLINIC MANUAL
• 4.8. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
• 5. ORBCOMM INITIALIZATION
• 5.1. ORBCOMM TERMINAL ACTIVATION
• 5.2. WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION
• 6. DISASSEMBLY OF THE MACHINE
• 6.1. DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 6.2. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 6.3. DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 6.4. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 6.5. DISPOSAL OF WASTE MATERIAL
• 6.6. LIFTING AND TRANSPORTATION OF MAIN COMPONENTS
• 7. LIFTING AND TRANSPORTATION OF MAIN COMPONENTS
• 7.1. LIFTING OF THE MAIN COMPONENTS
• 7.2. TRANSPORTATION OF THE MAIN COMPONENTS