Komatsu PC95-1 Hydraulic Excavator Operation and Maintenance Manual FGADPC9510

Description

• Model List:
  • PC95-1 Hydraulic Excavator

• 1. MAIN MENU
• 2. CONTENTS
• 3. FOREWORD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 6. PERMITTED USES
• 7. MAIN FEATURES
• 8. RUNNING IN THE MACHINE
• 9. SUMMARY OF PICTOGRAMS
• 10. LOCATION OF MACHINE COMPONENT IDENTIFICATION PLATES
• 11. SERIAL NUMBERS AND ADDRESS OF DEALER
• 12. POSITION AND CONTENTS OF <> PLATE
• 13. SAFETY AND ACCIDENT PREVENTION
• 13.1. SAFETY MEASURES
• 13.1.1. GENERAL PRECAUTIONS
• 13.1.2. SAFETY DEVICES
• 13.1.3. PERSONAL PROTECTIVE CLOTHING AND EQUIPMENT
• 13.1.4. UNAUTHORISED MODIFICATIONS
• 13.1.5. LEAVING THE DRIVING SEAT
• 13.1.6. ENTERING AND LEAVING THE MACHINE
• 13.1.7. PREVENTION OF FUEL AND OIL FIRES
• 13.1.8. PREVENTION OF BURNS AND SCALDING
• 13.1.9. PREVENTION OF ASBESTOS DUST CONTAMINATION
• 13.1.10. PREVENTION OF INJURY BY WORK EQUIPMENT
• 13.1.11. FIRE EXTINGUISHERS AND FIRST AID KIT
• 13.1.12. PRECAUTIONS REGARDING THE CAB FRAME
• 13.1.13. PRECAUTIONS REGARDING EQUIPMENT
• 14. PRECAUTIONS
• 14.1. PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
• 14.1.1. ONSITE SAFETY
• 14.1.2. FIRE PREVENTION
• 14.1.3. PRECAUTIONS REGARDING THE CAB
• 14.1.4. VENTILATION OF ENCLOSED AREAS
• 14.1.5. CLEANING WINDOWS, MIRRORS AND HEADLIGHTS CHECKING WIPER BLADES, LAMPS
• 14.2. PRECAUTIONS TO BE TAKEN WHILE WORKING
• 14.2.1. STARTING THE ENGINE
• 14.2.2. CHECKS PRIOR TO REVERSING
• 14.2.3. MOVING THE MACHINE
• 14.2.4. WORKING ON SLOPES
• 14.2.5. PREVENTION OF ELECTROCUTION
• 14.2.6. VISIBILITY
• 14.2.7. WORKING ON FROZEN OR SNOWCOVERED GROUND
• 14.2.8. PREVENTION OF DAMAGE BY THE EQUIPMENT
• 14.2.9. WORKING ON LOOSE OR PLOUGHED SOIL
• 14.2.10. PARKING THE MACHINE
• 14.3. TRANSPORTING THE MACHINE ON ANOTHER VEHICLE
• 14.3.1. LOADING AND UNLOADING
• 14.3.2. THE ROUTE
• 14.4. THE BATTERY
• 14.4.1. SAFETY PRECAUTIONS FOR WORK ON BATTERIES
• 14.4.2. STARTING THE ENGINE WITH JUMP LEADS
• 14.5. PRECAUTIONS FOR EMERGENCY RECOVERY
• 14.6. PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
• 14.6.1. WARNING NOTICES
• 14.6.2. TOOLS
• 14.6.3. PERSONAL PRECAUTIONS
• 14.6.4. EQUIPMENT
• 14.6.5. KEEPING THE MACHINE CLEAN
• 14.6.6. RUNNING THE ENGINE DURING MAINTENANCE
• 14.6.7. RULES FOR REFUELLING AND ADDING OIL
• 14.6.8. LEVEL OF COOLANT IN THE RADIATOR
• 14.6.9. USING LAMPS
• 14.6.10. BATTERY AND ALTERNATOR PRECAUTIONS
• 14.6.11. PRECAUTIONS REGARDING HIGH PRESSURE HOSES
• 14.6.12. PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH PRESSURE SYSTEMS
• 14.6.13. PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES
• 14.6.14. THE RADIATOR COOLING FAN AND FAN BELT
• 14.7. SAFETY AND NOISE ABATEMENT NOTICES
• 14.7.1. LOCATION OF SAFETY NOTICES
• 14.7.2. LOCATION OF NOISE ABATEMENT NOTICES
• 14.8. VIBRATIONS TO WHICH THE USER IS SUBJECTED
• 15. TECHNICAL SPECIFICATIONS
• 15.1. TECHNICAL SPECIFICATIONS
• 15.1.1. OVERALL DIMENSIONS
• 15.1.2. TECHNICAL SPECIFICATIONS
• 15.1.3. LIFTING CAPACITY
• 16. THE MACHINE AND ITS OPERATIONS
• 16.1. SAFETY DEVICES
• 16.1.1. EQUIPMENT SAFETY DEVICES
• 16.2. GENERAL VIEWS
• 16.2.1. GENERAL VIEW (MONOBLOCK BOOM)
• 16.2.2. GENERAL VIEW (ARTICULATED BOOM)
• 16.2.3. GENERAL VIEW OF INSIDE OF CAB
• 16.3. INSTRUMENTS AND CONTROLS
• 16.3.1. INSTRUMENTS, WARNING LIGHTS, AND PUSHBUTTONS
• 16.3.2. LOCATION OF MACHINE CONTROLS
• 16.4. FUSES AND RELAYS
• 16.4.1. FUSES
• 16.4.2. RELAYS
• 16.5. THE CAB AND DRIVING POSITION
• 16.5.1. THE CAB
• 16.5.2. VENTILATION AND HEATING
• 16.5.3. THE DRIVING SEAT
• 16.5.4. THE SAFETY BELT
• 16.5.5. EMERGENCY EXIT
• 16.5.6. FIRE EXTINGUISHERS
• 16.5.7. FIRST AID KIT
• 16.5.8. TECHNICAL DOCUMENTATION
• 16.6. OPERATING THE MACHINE
• 16.6.1. CHECKS PRIOR TO STARTING THE ENGINE
• 16.6.2. STARTING THE ENGINE
• 16.6.3. WARMING UP THE ENGINE
• 16.6.4. WARMING UP THE HYDRAULIC FLUID
• 16.6.5. MOVING THE MACHINE
• 16.7. PARKING THE MACHINE
• 16.7.1. PARKING ON LEVEL GROUND
• 16.7.2. PARKING ON A SLOPE
• 16.8. STOPPING THE ENGINE
• 16.9. TRANSPORTING THE MACHINE ON ANOTHER VEHICLE
• 16.9.1. LOADING AND UNLOADING
• 16.9.2. THE ROUTE
• 16.10. COLD WEATHER PRECAUTIONS
• 16.10.1. FUEL AND LUBRICANTS
• 16.10.2. COOLANT
• 16.10.3. THE BATTERY
• 16.10.4. OTHER PRECAUTIONS
• 16.10.5. PRECAUTIONS AT THE END OF A WORKING DAY
• 16.11. WARM WEATHER PRECAUTIONS
• 16.12. USING THE WORK EQUIPMENT
• 16.12.1. ORGANISATION OF THE WORK AREA
• 16.12.2. POSITIONING THE BUCKET ACCORDING TO THE JOB
• 16.12.3. POSITIONING THE MACHINE FOR DIGGING
• 16.12.4. DIGGING METHOD
• 16.12.5. CHANGING THE WORK EQUIPMENT
• 16.13. FAULT FINDING
• 16.13.1. RUNNING OUT OF FUEL
• 16.13.2. IF THE BATTERY IS FLAT
• 16.13.3. OTHER FAULTS
• 17. MAINTENANCE
• 17.1. MAINTENANCE GUIDE
• 17.2. MAINTENANCE NOTES
• 17.2.1. ENGINE MAINTENANCE NOTES
• 17.2.2. HYDRAULIC SYSTEM MAINTENANCE NOTES
• 17.2.3. ELECTRICAL SYSTEM MAINTENANCE NOTES
• 17.2.4. NOTES ON LUBRICATION
• 17.2.5. PARTS SUBJECT TO RAPID WEAR AND REQUIRING REGULAR REPLACEMENT
• 17.3. FUEL, COOLANT, AND LUBRICANTS
• 17.4. NUT AND BOLT TIGHTENING TORQUES
• 17.4.1. STANDARD TIGHTENING TORQUES
• 17.4.2. SPECIAL TIGHTENING TORQUES
• 17.5. LUBRICATION
• 17.5.1. LUBRICATION CHART
• 17.6. SCHEDULED MAINTENANCE
• 17.6.1. PRESTARTING CHECKS
• 17.6.2. AFTER THE FIRST 50 HOURS
• 17.6.3. EVERY 50 HOURS
• 17.6.4. EVERY 100 HOURS
• 17.6.5. AFTER THE FIRST 250 HOURS
• 17.6.6. EVERY 250 HOURS
• 17.6.7. EVERY 500 HOURS
• 17.6.8. EVERY 1000 HOURS
• 17.6.9. EVERY 2000 HOURS
• 17.6.10. OCCASIONAL MAINTENANCE
• 17.7. EXTENDED PERIODS OF DISUSE
• 17.7.1. PREPARING TO LAY UP THE MACHINE
• 17.7.2. PREPARING THE MACHINE FOR USE
• 18. AUTHORISED OPTIONAL EQUIPMENT
• 18.1. AUTHORISED OPTIONAL EQUIPMENT
• 18.1.1. OPTIONAL EQUIPMENT CHARACTERISTICS
• 18.2. DEMOLITION HAMMER
• 18.2.1. DESCRIPTION AND OPERATION
• 18.2.2. FITTING AND REMOVING THE DEMOLITION HAMMER
• 18.3. CLAMSHELL BUCKET
• 18.3.1. DESCRIPTION AND OPERATION
• 18.3.2. FITTING THE CLAMSHELL BUCKET