Komatsu WA470-8E0 Wheel Loader Operation and Maintenance Manual VENAM53001

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Komatsu WA470-8E0 Wheel Loader Operation and Maintenance Manual VENAM53001

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: VENAM53001
Format: PDF
Size: 19.5MB
Number of Pages: 474

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA470-8E0 Wheel Loader

1. FOREWORD
1.1. READ THIS MANUAL
1.1.1. EU DIRECTIVES
1.2. KOMATSU MACHINE OPERATOR PRIVACY POLICY
1.3. SAFETY INFORMATION
1.4. NOISE EMISSION LEVELS
1.5. VIBRATION LEVEL
1.6. INTRODUCTION
1.6.1. MAIN USE OF MACHINE
1.6.2. DIRECTIONS OF MACHINE
1.6.3. VISIBILITY FROM OPERATORS SEAT
1.7. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
1.8. PRODUCT INFORMATION
1.8.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.8.2. LOCATION OF ENGINE NUMBER PLATE
1.8.3. ROPS/FOPS SERIAL PLATE LOCATION
1.8.4. AXLE SERIAL PLATE LOCATION
1.8.5. TRANSMISSION SERIAL PLATE LOCATION
1.8.6. SEAT PLATE LOCATION
1.8.7. FLUORINATED GREENHOUSE GASES
1.8.8. SERVICE METER LOCATION
1.8.9. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.9. DECLARATION OF CONFORMITY
1.10. RETROFITTING BY THIRDPARTY SUPPLIERS
1.11. EXPLANATION OF ACRONYMS
1.12. TABLE OF CONTENTS
2. SAFETY
2.1. SAFETY
2.2. SAFETY LABELS
2.2.1. LOCATION OF SAFETY LABELS
2.2.2. CONTENTS OF SAFETY LABELS
2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
2.3.2. PREPARATIONS FOR SAFE OPERATION
2.3.3. PRECAUTIONS TO PREVENT FIRE
2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.3.5. DO NOT GET CAUGHT
2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.3.7. UNAUTHORIZED MODIFICATION
2.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
2.4. PRECAUTIONS FOR OPERATION
2.4.1. PRECAUTIONS FOR JOBSITE
2.4.2. START ENGINE
2.4.3. PRECAUTIONS FOR OPERATION
2.4.4. PRECAUTIONS FOR TRANSPORTATION
2.4.5. TOWING AND BEING TOWED
2.5. PRECAUTIONS FOR MAINTENANCE
2.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.5.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
2.5.3. TIRES
2.6. PRECAUTIONS FOR DEF
2.6.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
2.6.2. PRECAUTIONS FOR ADDING
2.6.3. PRECAUTIONS FOR STORING
2.6.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
2.6.5. OTHER PRECAUTIONS
3. OPERATION
3.1. GENERAL VIEW
3.1.1. MACHINE EQUIPMENT NAME
3.1.2. CONTROLS AND GAUGES NAMES
3.1.3. OTHER EQUIPMENT NAME
3.2. EXPLANATION OF COMPONENTS
3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. OTHER COMPONENTS
3.3. MACHINE OPERATIONS AND CONTROLS
3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
3.3.2. METHOD FOR STARTING ENGINE
3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
3.3.4. METHOD FOR STOPPING ENGINE
3.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE, AND SHIFTING GEAR) AND STOPPING MACHINE
3.3.6. METHOD FOR STEERING MACHINE
3.3.7. METHOD FOR OPERATING WORK EQUIPMENT
3.3.8. PRECAUTIONS FOR OPERATION
3.3.9. METHOD FOR CHECKING BUCKET ANGLE
3.3.10. RECOMMENDED APPLICATIONS
3.3.11. REMOTE POSITIONER
3.3.12. METHOD FOR PARKING MACHINE
3.3.13. METHOD FOR CHECKING AFTER FINISHING WORK
3.3.14. LOCK
3.3.15. HANDLE TIRE
3.4. HANDLE AIR CONDITIONER
3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
3.4.2. METHOD FOR OPERATING AIR CONDITIONER
3.5. TRANSPORTATION
3.5.1. TRANSPORTATION PROCEDURE
3.5.2. LOADING AND UNLOADING WITH TRAILER
3.5.3. METHOD FOR LIFTING MACHINE
3.6. COLD WEATHER OPERATION
3.6.1. COLD WEATHER OPERATION INFORMATION
3.6.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
3.6.3. PRECAUTIONS IN COLD WEATHER
3.6.4. AFTER COLD WEATHER SEASON
3.7. PRECAUTIONS FOR LONGTERM STORAGE
3.7.1. PREPARATION FOR LONGTERM STORAGE
3.7.2. MAINTENANCE DURING LONGTERM STORAGE
3.7.3. STARTING MACHINE AFTER LONGTERM STORAGE
3.8. TROUBLES AND ACTIONS
3.8.1. ACTIONS WHEN RUNNING OUT OF FUEL
3.8.2. PRECAUTIONS FOR TOWING MACHINE
3.8.3. PRECAUTIONS FOR DISCHARGED BATTERY
3.8.4. OTHER TROUBLE
4. MAINTENANCE
4.1. PRECAUTIONS FOR MAINTENANCE
4.1.1. CHECK SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. ALWAYS USE CLEAN WASHER FLUID
4.1.5. FRESH AND CLEAN LUBRICANTS
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
4.1.8. PRECAUTIONS FOR ADDING DEF
4.1.9. WELDING INSTRUCTIONS
4.1.10. DO NOT DROP THINGS INSIDE MACHINE
4.1.11. PRECAUTIONS FOR KDPF
4.1.12. PRECAUTIONS FOR SCR ASSEMBLY
4.1.13. DUSTY JOBSITES
4.1.14. AVOID MIXING OIL
4.1.15. LOCK INSPECTION COVERS
4.1.16. BLEED AIR FROM HYDRAULIC CIRCUIT
4.1.17. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
4.1.18. CHECKS AFTER INSPECTION AND MAINTENANCE
4.1.19. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
4.1.20. CLOSE ENGINE SIDE COVER SECURELY
4.2. OUTLINE OF MAINTENANCE
4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. HANDLE ELECTRICAL COMPONENTS
4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
4.4. MAINTENANCE SCHEDULE
4.4.1. MAINTENANCE SCHEDULE TABLE
4.4.2. MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIOFUEL IS USED
4.5. MAINTENANCE PROCEDURE
4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
4.5.2. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
4.5.3. WHEN REQUIRED
4.5.4. CHECKS BEFORE STARTING
4.5.5. EVERY 50 HOURS MAINTENANCE
4.5.6. EVERY 100 HOURS MAINTENANCE
4.5.7. EVERY 250 HOURS MAINTENANCE
4.5.8. EVERY 500 HOURS MAINTENANCE
4.5.9. EVERY 1000 HOURS MAINTENANCE
4.5.10. EVERY 2000 HOURS MAINTENANCE
4.5.11. EVERY 4000 HOURS MAINTENANCE
4.5.12. EVERY 4500 HOURS MAINTENANCE
4.5.13. EVERY 5000 HOURS MAINTENANCE
4.5.14. EVERY 8000 HOURS MAINTENANCE
4.5.15. EVERY 9000 HOURS MAINTENANCE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. SPECIFICATIONS WA4708E0
6. ATTACHMENTS AND OPTIONS
6.1. BUCKET AND TIRE SELECTION
6.2. HANDLE JOYSTICK STEERING SYSTEM
6.2.1. EXPLANATION OF COMPONENTS IN JOYSTICK STEERING SYSTEM
6.2.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING SYSTEM
6.2.3. PRECAUTIONS FOR HANDLING JOYSTICK STEERING SYSTEM
6.2.4. METHOD FOR HANDLING JOYSTICK STEERING SYSTEM
6.2.5. SELECTION OF OPERATION WITH JOYSTICK STEERING LEVER AND STEERING WHEEL
6.2.6. METHOD FOR GETTING ON OR OFF TO OPERATORS CAB
6.2.7. METHOD FOR ADJUSTING JOYSTICK CONSOLE
6.2.8. METHOD FOR ADJUSTING OPERATORS SEAT
6.2.9. METHOD FOR REMOVING AND INSTALLING HEADREST
6.3. HANDLE SHORT LEVER JOYSTICK STEERING SYSTEM
6.3.1. EXPLANATION OF COMPONENTS IN SHORT LEVER JOYSTICK STEERING SYSTEM
6.3.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING SYSTEM
6.3.3. PRECAUTIONS FOR HANDLING JOYSTICK STEERING SYSTEM
6.3.4. METHOD FOR HANDLING JOYSTICK STEERING SYSTEM
6.3.5. SELECTION OF OPERATION WITH JOYSTICK STEERING LEVER AND STEERING WHEEL
6.3.6. METHOD FOR GETTING ON OR OFF TO OPERATORS CAB
6.3.7. METHOD FOR ADJUSTING JOYSTICK CONSOLE
6.4. HANDLE MULTIFUNCTION MONOLEVER
6.4.1. EXPLANATION OF EQUIPMENT ON MULTIFUNCTION MONOLEVER
6.4.2. MULTIFUNCTION MONOLEVER
6.4.3. KICKDOWN SWITCH
6.4.4. HOLD SWITCH
6.4.5. DIRECTIONAL SELECTER SWITCH ON MULTIFUNCTION MONOLEVER
6.4.6. PCS(PROPORTIONAL CONTROL SWITCH)
6.4.7. LCD UNIT
6.4.8. OIL FLOW CONTROL MODE PILOT LAMP (FIXED OIL FLOW MODE)
6.4.9. OIL FLOW CONTROL MODE PILOT LAMP (PROPORTIONAL OIL FLOW MODE)
6.4.10. DETENT OPERATION PILOT LAMP
6.4.11. ATTACHMENT OIL FLOW LEVEL
6.4.12. METHOD FOR SETTING PCS
6.5. HANDLE QUICK COUPLER
6.5.1. TO REMOVE ATTACHMENT
6.5.2. TO INSTALL ATTACHMENT
6.6. COLD AREA KIT
6.7. METHOD FOR CLEANING CAB FRONT GLASS
6.8. METHOD 2 FOR CLEANING CAB FRONT GLASS
7. REPLACEMENT PARTS
7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
7.1.1. DEFINED LIFE PARTS LIST
7.2. CONSUMABLE PARTS
7.2.1. CONSUMABLE PARTS LIST
7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
7.3.1. LUBRICATION CHART
7.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
8. INDEX

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