Komatsu WA500-1 Wheel Loader Operation and Maintenance Manual CEAM000300

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Komatsu WA500-1 Wheel Loader Operation and Maintenance Manual CEAM000300

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM000300
Format: PDF
Size: 10.1MB
Number of Pages: 199

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA500-1 Wheel Loader

1. MAIN MENU
2. FORWARD
3. SAFETY INFORMATION
4. INTRODUCTION
4.1. BREAKING IN THE NEW MACHINE
4.2. MACHINE AND ENGINE SERIAL NUMBERS
4.3. QUICK REFERENCE INFORMATION
5. CONTENTS
6. SAFETY PRECAUTIONS SECTION 1
6.1. GENERAL PRECAUTIONS
6.1.1. PERSONNEL PRECAUTIONS
6.1.2. MACHINE PRECAUTIONS
6.2. OPERATION
6.2.1. BEFORE STARTING
6.2.2. STARTUP
6.2.3. GENERAL OPERATING PRECAUTIONS
6.2.4. DRIVING THE MACHINE
6.2.5. OPERATING THE ATTACHMENTS
6.2.6. PULLING/TOWING
6.2.7. SHUTDOWN
6.3. MAINTENANCE
6.3.1. GENERAL MACHINE PRECAUTIONS
6.3.2. GENERAL WORK PRECAUTIONS
6.3.3. TIRES AND RIMS
6.3.4. TURBOCHARGER
6.4. SAFETY PRODUCT GRAPHICS AND LOCATIONS
7. OPERATION SECTION 2
7.1. GENERAL VIEW
7.2. INSTRUMENTS AND CONTROLS
7.2.1. MONITOR PANEL
7.2.2. SWITCHES
7.2.3. LEVERS AND PEDALS
7.2.4. CAB DOOR HOLD OPEN LOCK IF EQUIPPED
7.2.5. AIR CLEANER SERVICE INDICATOR
7.2.6. FRAME LOCKING BAR
7.2.7. MAIN CIRCUIT BREAKER
7.2.8. FUSE BOXES
7.2.9. OPERATORS SEAT
7.2.10. RIGHT SIDE ARMREST
7.2.11. SEAT BELT
7.3. CAB HEATER AND DEFROSTER IF EQUIPPED
7.3.1. CONTROL PANEL
7.3.2. METHOD OF OPERATION
7.4. CAB HEATER, DEFROSTER AND AIR CONDITIONER IF EQUIPPED
7.4.1. CONTROL PANEL
7.4.2. METHOD OF OPERATION
7.5. LOCKING FILLER CAPS
7.5.1. FUEL TANK FILLER CAP
7.5.2. HYDRAULIC TANK FILLER CAP
7.6. CHECKS BEFORE STARTING ENGINE
7.6.1. WALK AROUND CHECK
7.6.2. CHECKS BEFORE STARTING
7.7. OPERATING MACHINE
7.7.1. OPERATIONS BEFORE STARTING ENGINE
7.7.2. STARTING ENGINE
7.7.3. OPERATIONS AFTER STARTING ENGINE
7.7.4. COLD WEATHER WARMUP PROCEDURE
7.7.5. MOVING MACHINE OFF
7.7.6. SHIFTING GEAR
7.7.7. SHIFTING BETWEEN FORWARD AND REVERSE
7.7.8. STEERING MACHINE
7.7.9. STOPPING MACHINE
7.7.10. OPERATIONAL PRECAUTIONS
7.7.11. POSSIBLE WORK USING LOADER
7.7.12. PARKING MACHINE
7.7.13. STOPPING ENGINE
7.7.14. OPERATIONS AFTER STOPPING ENGINE
7.8. ADJUSTMENT OF WORK EQUIPMENT
7.8.1. ADJUSTING BOOM KICKOUT
7.8.2. ADJUSTING BUCKET POSITIONER
7.8.3. BUCKET LEVEL INDICATOR
7.9. HANDLING TIRES
7.9.1. PRECAUTIONS WHEN HANDLING TIRES
7.9.2. PRECAUTIONS WHEN DRIVING MACHINE
7.9.3. NORMAL OPERATING INFLATION PRESSURE
7.9.4. PROPER BUCKET AND TIRE SELECTION TABLE
7.10. TOWING
7.10.1. TOWING THE MACHINE
7.10.2. RELEASING PARKING BRAKE
7.11. TRANSPORTATION
7.12. COLD WEATHER OPERATION
7.12.1. PREPARATION FOR LOW TEMPERATURE
7.12.2. CAUTIONS AFTER COMPLETION OF WORK
7.12.3. AFTER COLD WEATHER
7.13. LONG TERM STORAGE
7.13.1. BEFORE STORAGE
7.13.2. DURING STORAGE
7.13.3. AFTER STORAGE
7.14. HANDLING OF BATTERY
7.14.1. PRECAUTIONS FOR CHARGING BATTERY
7.14.2. REMOVAL AND INSTALLATION OF BATTERY
7.14.3. STARTING ENGINE WITH BOOSTER CABLES
7.14.4. BEFORE CONNECTING BOOSTER CABLES
7.14.5. CONNECTING BOOSTER CABLES
7.14.6. STARTING ENGINE
7.14.7. DISCONNECTING BOOSTER CABLES
7.15. TROUBLESHOOTING
7.15.1. ELECTRICAL SYSTEM
8. MAINTENANCE SECTION 3
8.1. PERIODIC MAINTENANCE
8.2. MAINTENANCE GUIDELINES
8.3. OUTLINES OF SERVICE
8.3.1. LUBRICATION WHEN SHIPPED
8.3.2. RELATING TO ENGINE
8.3.3. RELATING TO HYDRAULIC SYSTEM
8.3.4. RELATING TO ELECTRICAL SYSTEM
8.3.5. RELATING TO LUBRICATION
8.4. WEAR PARTS REPLACEMENT
8.5. PERIODICAL PART REPLACEMENT
8.6. LUBRICANTS, FUEL AND COOLANT
8.6.1. PROPER SELECTION TABLE
8.7. SCHEDULED MAINTENANCE GUIDE
8.8. FILLER AND LEVEL GAUGE POSITIONS
8.9. INITIAL 250 HOURS SERVICE ONLY
8.9.1. TRANSMISSION OIL FILTER
8.10. WHEN REQUIRED
8.10.1. SUPPLEMENTAL COOLANT ADDITIVE CONCENTRATION SCA
8.10.2. AIR CLEANER ELEMENTS
8.10.3. TRANSMISSION OIL LEVEL
8.10.4. RADIATOR CORE
8.10.5. DRIVE AXLE OIL LEVEL
8.10.6. DRIVE AXLE HOUSING BREATHERS
8.10.7. LUBRICATION
8.10.8. HYDRAULIC TANK
8.10.9. PPC (PROPORTIONAL PRESSURE CONTROL) CIRCUIT
8.10.10. WHEEL BRAKE HYDRAULIC CIRCUIT
8.10.11. PARKING BRAKE
8.10.12. BUCKET TEETH IF EQUIPPED
8.10.13. BUCKET BOLTON CUTTING EDGE IF EQUIPPED
8.10.14. WINDOW WASHER TANKS IF EQUIPPED
8.10.15. AIR CONDITIONER CONDENSER IF EQUIPPED
8.10.16. AIR CONDITIONER REFRIGERANT CHARGE IF EQUIPPED
8.10.17. ALTERNATOR DRIVE BELT
8.10.18. FAN DRIVE BELT
8.10.19. WATER PUMP DRIVE BELT
8.10.20. ALTERNATOR
8.10.21. CRANKING MOTOR
8.10.22. AIR GOVERNOR
8.10.23. TRANSMISSION CONTROL LEVERS
8.11. CHECKS BEFORE STARTING ENGINE
8.11.1. COOLANT LEVEL
8.11.2. ENGINE OIL LEVEL
8.11.3. FUEL LEVEL
8.11.4. AIR CLEANER SERVICE INDICATOR
8.11.5. AIR TANKS
8.11.6. BRAKE OIL LEVEL
8.11.7. FUEL FILTER/WATER SEPARATOR
8.11.8. ENGINE FAN
8.11.9. DRIVE BELTS
8.11.10. MONITOR PANEL
8.11.11. ADDITIONAL CHECKS
8.12. EVERY 50 HOURS SERVICE
8.12.1. FUEL TANK
8.12.2. TIRES
8.12.3. ENGINE AIR INTAKE SYSTEM
8.13. EVERY 100 HOURS SERVICE
8.13.1. HYDRAULIC TANK OIL LEVEL
8.13.2. LUBRICATION
8.13.3. CAB AIR FILTER IF EQUIPPED
8.14. EVERY 250 HOURS SERVICE
8.14.1. ENGINE OIL AND FILTER
8.14.2. FUEL FILTERS
8.14.3. COOLANT FILTER
8.14.4. ENGINE CRANKCASE BREATHER AND TUBE
8.14.5. BATTERY ELECTROLYTE LEVELS
8.14.6. LUBRICATION
8.14.7. WHEEL HUB NUTS
8.14.8. AIR CONDITIONER COMPRESSOR DRIVE BELT IF EQUIPPED
8.15. EVERY 500 HOURS SERVICE
8.15.1. TRANSMISSION OIL FILTER S/N A61017 AND BELOW
8.15.2. TRANSMISSION OIL FILTER S/N A61018 AND UP
8.15.3. LUBRICATION
8.15.4. AIR DRYER IF EQUIPPED
8.16. EVERY 1000 HOURS SERVICE
8.16.1. TRANSMISSION OIL AND STRAINER
8.16.2. TRANSMISSION CASE BREATHER
8.16.3. LUBRICATION
8.17. EVERY 1500 HOURS SERVICE
8.17.1. ENGINE VALVES AND INJECTORS
8.17.2. ENGINE
8.17.3. ENGINE MOUNTED HOSES
8.17.4. ENGINE MOUNTING HARDWARE
8.17.5. TURBOCHARGER MOUNTING
8.17.6. WATER PUMP
8.18. EVERY 2000 HOURS SERVICE
8.18.1. BATTERIES
8.18.2. HYDRAULIC TANK OIL AND FILTERS
8.18.3. HYDRAULIC TANK BREATHER
8.18.4. PPC CIRCUIT STRAINER
8.18.5. CAB AIR FILTER IF EQUIPPED
8.18.6. DRIVE AXLE OIL
8.18.7. PARKING BRAKE DISC
8.18.8. AIR DRYER IF EQUIPPED
8.18.9. ACCUMULATOR
8.18.10. COOLING SYSTEM
8.19. EVERY 6000 HOURS SERVICE
8.19.1. FUEL PUMP
8.19.2. FUEL INJECTORS
8.19.3. ENGINE FAN HUB
8.19.4. ENGINE IDLER PULLEY
8.19.5. TURBOCHARGER
8.19.6. AIR COMPRESSOR
8.19.7. ENGINE VIBRATION DAMPER
9. SPECIFICATIONS SECTION 4
9.1. GENERAL SPECIFICATIONS
9.1.1. OPERATING WEIGHT
9.1.2. PERFORMANCE
9.1.3. ENGINE
9.2. DIMENSIONS
9.3. STANDARD TIGHTENING TORQUES
9.3.1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
9.3.2. TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
9.3.3. TIGHTENING TORQUE FOR NUTS OF FLARED FITTINGS

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