Bomag BW 145 D-3, BW 145 DH-3, BW 145 PDH-3 Single Drum Rollers Operating and Maintenance Instructions 00815708

Description

• Model List:
  • BW 145 D-3 Single Drum Roller
  • BW 145 DH-3 Single Drum Roller
  • BW 145 PDH-3 Single Drum Roller

• 1. BW 145 D3 / DH3 / PDH3
• 1.1. S/N 101 581 21…. 901 581 47 ….
• 1.2. S/N 101 581 22…. 901 581 48 ….
• 1.3. S/N 101 581 23 …. 901 581 49 ….
• 2. Single drum roller
• 2.1. BOMAG machines are products from the wide range of BOMAG compaction equipment.
• 2.2. BOMAGs vast experience, together with the most uptodate production and testing methods, includ…
• 2.3. Please note
• 2.4. For your own safety you should only use BOMAGspare parts.
• 2.5. We reserve the right for technical modifications without prior notification.
• 2.6. Please fill in
• 2.7. BW 145 D3
• 2.8. BW 145 DH3
• 2.9. BW 145 PDH3
• 2.10. BW 145 D3
• 2.11. BW 145 DH3
• 2.12. BW 145 PDH3
• 2.13. Weights
• 2.14. Travel characteristics
• 2.15. Steering
• 2.16. Vibration
• 2.17. Tank contents
• 2.18. The following noise and vibration values according to the ECdirective for machines, edition (91/…
• 2.19. During operation these values may vary because of the existing operating conditions.
• 2.20. Noise value
• 2.21. Vibration value
• 2.22. General
• 2.23. Intended use
• 2.24. Unintended use
• 2.25. Who is allowed to work with the machine
• 2.26. Conversions and alterations to the machine
• 2.27. Safety notes in the operating and maintenance instructions
• 2.28. Information and safety stickers/decals on the machine
• 2.29. Loading the machine
• 2.30. Towing the machine
• 2.31. Checking the rollover protection structure (ROPS)
• 2.32. Starting the machine
• 2.33. Driving the machine
• 2.34. Parking the machine
• 2.35. Filling the fuel tank
• 2.36. Maintenance work
• 3. General notes
• 3.1. The control and warning lamps light up while the engine is running
• 4. General notes
• 5. Tests before taking into operation
• 6. Starting the engine
• 6.1. Fig. 25
• 6.2. Fig. 26
• 6.3. Fig. 27
• 6.4. Fig. 28
• 6.5. Fig. 29
• 6.6. Fig. 30
• 6.7. Fig. 31
• 6.8. Fig. 32
• 6.9. Fig. 33
• 7. Starting with jump leads
• 7.1. Fig. 34
• 8. Driving the machine
• 8.1. Fig. 35
• 8.2. Fig. 36
• 8.3. Fig. 37
• 8.4. Important notes on travel operation
• 9. Emergency exit
• 10. Operating the parking brake, stopping the machine
• 10.1. Fig. 38
• 11. Shutting the engine down
• 11.1. Fig. 39
• 11.2. Fig. 40
• 11.3. Fig. 41
• 12. Switching the vibration on and off
• 12.1. Preselecting the vibration
• 12.2. Switching the vibration on
• 12.3. Switching the vibration off
• 13. Adjusting the seat
• 13.1. Fig. 45
• 14. Operating the hood
• 14.1. Fig. 46
• 14.2. Fig. 47
• 15. Towing in case of an engine failure
• 15.1. Fig. 48
• 15.2. Fig. 49
• 15.3. Fig. 50
• 15.4. After towing
• 16. Transport
• 16.1. Fig. 53
• 16.2. Fig. 54
• 16.3. Fig. 55
• 16.4. Weights See technical data
• 17. General notes on maintenance
• 17.1. Notes on the fuel system
• 17.2. Notes on the performance of the engine
• 17.3. Notes on the hydraulic system
• 18. Fuels and lubricants
• 18.1. Engine oil
• 18.2. Hydraulic oil
• 18.3. Oil for drive axle
• 18.4. Lubrication grease
• 19. Table of fuels and lubricants
• 19.1. Assembly
• 19.2. Fuel or lubricant
• 19.3. Quantity approx.
• 20. Runningin instructions
• 20.1. The following maintenance work must be performed when running in new machines or overhauled engines
• 20.2. After 50 operating hours
• 20.3. After 500 operating hours
• 21. Maintenance chart
• 21.1. With all maintenance intervals perform also the work for shorter preceding service intervals.
• 21.2. Designation
• 21.3. Every 10 operating hours
• 21.4. Every 250 operating hours
• 21.5. Every 500 operating hours
• 21.6. Every 1000 operating hours
• 21.7. Every 2000 operating hours
• 21.8. Every 3000 operating hours
• 21.9. Every 5000 operating hours
• 21.10. As required
• 22. Checking the engine oil level
• 22.1. Fig. 57
• 22.2. For quality and quantity of oil refer to the table of fuels and lubricants
• 23. Checking the fuel filter water separator
• 23.1. Fig. 58
• 24. Checking the fuel level
• 24.1. Fig. 59
• 24.2. Fig. 60
• 24.3. For quality of fuel refer to the table of fuels and lubricants.
• 25. Checking the hydraulic oil level
• 25.1. Fig. 61
• 25.2. Normal level
• 25.3. Minimum level
• 25.4. For quality and quantity of oil refer to the table of fuels and lubricants.
• 26. Checking the tire pressure
• 26.1. Fig. 63
• 26.2. Nominal value see technical data.
• 27. Cleaning the cooling fins on the radiator
• 27.1. Cleaning with compressed air
• 27.2. Cleaning with cold cleansing agent
• 28. Cleaning the cooling fins on the hydraulic oil cooler
• 28.1. Cleaning with compressed air
• 28.2. Cleaning with cold cleansing agent
• 29. Check the oil level in the drive axle
• 29.1. Fig. 66
• 29.2. For quality of oil refer to the table of fuels and lubricants.
• 30. Checking the oil level in left/ right wheel hubs
• 30.1. Fig. 67
• 30.2. For quality of oil refer to the table of fuels and lubricants.
• 31. Checking the oil level in the vibration bearings
• 31.1. Fig. 68
• 31.2. For quality of oil refer to the table of fuels and lubricants.
• 32. Servicing the battery
• 32.1. Fig. 69
• 32.2. Fig. 70
• 33. Draining the sludge from the fuel tank
• 33.1. Fig. 71
• 34. Change engine oil and oil filter cartridge
• 34.1. Fig. 72
• 34.2. Fig. 73
• 34.3. Fig. 74
• 34.4. For quality and quantity of oil refer to the table of fuels and lubricants.
• 35. Checking the Vbelt tension, tightening
• 35.1. Checking the Vbelt
• 35.2. Retightening the Vbelt
• 36. Checking, adjusting the valve clearance
• 36.1. Valve clearance
• 36.2. Adjusting the valve clearance
• 37. Changing the oil in the vibration bearings
• 37.1. Fig. 84
• 37.2. Fig. 85
• 37.3. For quality and quantity of oil refer to the table of fuels and lubricants.
• 38. Change the oil in the drive axle
• 38.1. Fig. 86
• 38.2. Fig. 87
• 38.3. For quality and quantity of oil refer to the table of fuels and lubricants.
• 39. Change the oil in the wheel hubs
• 39.1. Fig. 88
• 39.2. Fig. 89
• 39.3. For quality and quantity of oil refer to the table of fuels and lubricants.
• 40. Changing the fuel prefilter
• 40.1. Fig. 90
• 41. Changing the fuel filter cartridge
• 41.1. Fig. 91
• 42. Checking the fastenings on the diesel engine
• 42.1. Fig. 92
• 42.2. Fig. 93
• 43. Tightening the fastening of the axle on the frame
• 43.1. Fig. 94
• 44. Tightening the wheel nuts
• 44.1. Fig. 95
• 44.2. Tightening torques 550 Nm (405 ftlb) (M22x1,5)
• 45. Checking the ROPS
• 45.1. Fig. 96
• 46. Changing hydraulic oil and breather filter
• 46.1. Fig. 97
• 46.2. Fig. 98
• 46.3. Nominal value
• 46.4. For quality and quantity of oil refer to the table of fuels and lubricants.
• 47. Changing the hydraulic oil filter
• 47.1. Fig. 99
• 48. Checking the injection valves
• 49. Replacing the toothed belt
• 49.1. Fig. 100
• 50. Checking, cleaning, changing the combustion air filter
• 50.1. Fig. 101
• 50.2. Fig. 102
• 50.3. Fig. 103
• 50.4. Fig. 104
• 50.5. Fig. 105
• 50.6. Fig. 106
• 50.7. Fig. 107
• 50.8. Dry cleaning of the main filter element
• 50.9. Changing the safety filter element
• 51. Adjusting the parking brake
• 51.1. Fig. 110
• 51.2. Fig. 111
• 51.3. Fig. 112
• 52. Changing the tires
• 52.1. Fig. 113
• 53. Adjusting the scrapers
• 53.1. smooth drum only
• 53.2. padfoot drum only
• 54. Changing the fresh air filter in the cabin
• 54.1. Fig. 116
• 55. Tightening torques
• 55.1. Fig. 117
• 56. Engine conservation
• 56.1. Anticorrosion oils are those that comply with the specification MILL21260 B or TL 9150 037/2 …
• 56.2. A machine with a conserved engine must be marked by attaching a clearly visible warning tag.
• 57. General notes
• 57.1. The following work must only be carried out by qualified and trained personnel or by the sales se…
• 57.2. Please observe strictly the safety regulations in chapter 2 of these operating and maintenance in…
• 58. Engine
• 58.1. Possible cause