Clark C 15s L, C 18s L, C 20s L, C 15sC L, C 18sC L, C 20sC L Service Manual SM-1198

Description

• Model List:
  • C 15s L
  • C 18s L
  • C 20s L
  • C 15sC L
  • C 18sC L
  • C 20sC L

• 1. SM1198
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking the Truck
• 3.3. Section 3 Towing
• 4. GROUP PS PERIODIC SERVICE
• 4.1. Section 1 Maintenance Schedules
• 4.2. Section 2 The Planned Maintenance Program
• 5. GROUP 00 (LHMC) ENGINE (HMC THETA 2.4L LPG)
• 5.1. Section 1 General Information
• 5.2. Section 2 Specifications and Troubleshooting
• 5.3. Section 3 Disassembly and Reassembly
• 5.3.1. Timing System
• 5.3.2. Cylinder Head Assembly
• 5.3.3. Cylinder Block Assembly
• 5.3.4. Cooling System
• 5.3.5. Intake Manifold
• 5.3.6. Exhaust Manifold
• 5.4. Section 4 Lubrication System
• 5.5. Section 5 Electrical System
• 5.6. Section 6 Emission Control System
• 6. GROUP 01 ENGINE COOLING SYSTEM
• 6.1. Section 1 Engine Cooling System Specifications and Description
• 6.2. Section 2 Engine Cooling System Troubleshooting
• 6.3. Section 3 Engine Cooling System Testing and Maintenance
• 6.4. Section 4 Engine Cooling System and Alternator Belt Service
• 6.5. Section 5 Radiator Removal and Replacemant
• 7. GROUP 02 FUEL SYSTEM (Woodward MI21)
• 7.1. Section 1 LPG System Overview
• 7.2. Section 2 Gasoline Engines
• 7.3. Section 3 Specifications
• 7.4. Section 4 Recommended Maintenance
• 7.5. Section 5 Installation Procedures
• 7.6. Section 6 Tests and Adjustments
• 7.7. Section 7 Basic Troubleshooting
• 7.8. Section 8 Advanced Diagnostics (DTCs)
• 7.9. Section 9 Appendix
• 8. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 8.1. Section 1 Intake and Exhaust Systems Specifications and Description
• 8.2. Section 2 Intake System Troubleshooting
• 8.3. Section 3 Intake System Service
• 8.4. Section 4 Exhaust Systems
• 9. GROUP 06 TRANSAXLE (TA12 TRANSAXLE)
• 9.1. Section 1 Transaxle Specifications and Description
• 9.2. Section 2 Transaxle Disassembly
• 9.3. Section 3 Transaxle Reassembly
• 9.4. Section 4 Transaxle Installation
• 10. GROUP 13 ELECTRICAL SYSTEM
• 10.1. Section 1 Cautions for working on the electrical system
• 10.2. Section 2 Electrical system Specifications and features
• 10.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
• 10.4. Section 4 Instrument Pod
• 10.5. Section 5 Electrical Components Specification and Operation
• 10.6. Section 6 Troubleshooting of Electrical System
• 11. GROUP 19 CONTROLLER SYSTEM (EN 1175)
• 11.1. Section 1 Controller Installation
• 11.2. Section 2 Controller Description
• 11.3. Section 3 Handset
• 11.4. Section 4 Control Troubleshooting
• 11.5. Section 5 Factory Control Settings
• 12. GROUP 22 WHEELS AND TIRES
• 12.1. Section 1 Wheels and Tires Specifications and Description
• 12.2. Section 2 Cushion Wheels and Tires
• 12.3. Section 3 Pneumatic Wheels and Tires
• 13. GROUP 23 BRAKE SYSTEM
• 13.1. Section 1 Braking / Inching System Specifications and Description
• 13.2. Section 2 Service Brake Troubleshooting
• 13.3. Section 3 Brake / Inching Pedals and Linkages Adjustments
• 13.4. Section 4 Brake System Bleeding
• 13.5. Section 5 Brake Master Cylinder Service
• 13.6. Section 6 Service Brake Adjustment and Overhaul
• 13.7. Section 7 Parking Brake Service
• 14. GROUP 25 STEERING COLUMN AND GEAR
• 14.1. Section 1 Steering System Specifications and Description
• 14.2. Section 2 Steering System Troubleshooting
• 14.3. Section 3 Steering Column and Component Removal and Replacement
• 14.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 14.5. Section 5 Steering Gear Overhaul
• 15. GROUP 26 STEER AXLE
• 15.1. Section 1 Steer Axle Specifications and Description
• 15.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
• 15.3. Section 3 Steer Axle Removal and Replacement
• 15.4. Section 4 Steer Axle Overhaul
• 15.5. Section 5 Steer Cylinder Removal and Replacement
• 15.6. Section 6 Steer Cylinder Overhaul
• 16. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 16.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
• 16.2. Section 2 Main Hydraulic Pump Troubleshooting
• 16.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
• 16.4. Section 4 Hydraulic Pump Removal and Replacement
• 16.5. Section 5 Hydraulic Pump Overhaul (Jinsung Pump)
• 17. GROUP 30 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
• 17.1. Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
• 17.2. Section 2 Hydraulic System Schematics
• 17.3. Section 3 Hydraulic System Troubleshooting
• 17.4. Section 4 Hydraulic System Pressure Checks and Adjustments
• 17.5. Section 5 Hydraulic Control Valve Removal and Replacement
• 17.6. Section 6 Disassembly and Assembly
• 17.7. Section 7 Testing of Hydraulic Valve
• 18. GROUP 32 TILT CYLINDERS
• 18.1. Section 1 Tilt Cylinder Specifications and Description
• 18.2. Section 2 Tilt Cylinder Checks and Adjustments
• 18.3. Section 3 Tilt Cylinder Removal and Replacement
• 18.4. Section 4 Tilt Cylinder Overhaul
• 19. GROUP 34 UPRIGHTS
• 19.1. Section 1 Upright Specifications and Description
• 19.2. Section 2 Troubleshooting
• 19.3. Section 3 Upright Inspection
• 19.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 19.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 19.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 19.7. Section 7 Fork and Carriage Removal and Replacement
• 19.8. Section 8 Upright Removal and Replacement
• 20. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 20.1. Section 1 Counterweight Specifications and Description
• 20.2. Section 2 Counterweight Removal and Replacement
• 20.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
• 20.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
• 20.5. Section 5 Operators Seat Removal and Replacement