Clark C15, 18, 20s D, L, G, C20, 25, 30, 35 D, L, G, C15, 18, 20sC L, G, C20, 25, 30, 32C L, G Service Manual SM-709

Description

• Model List:
  • C 15 D
  • C 18 D
  • C 20s D
  • C 15 L
  • C 18 L
  • C 20s L
  • C 15 G
  • C 18 G
  • C 20s G
  • C 20 D
  • C 25 D
  • C 30 D
  • C 35 D
  • C 20 L
  • C 25 L
  • C 30 L
  • C 35 L
  • C 20 G
  • C 25 G
  • C 30 G
  • C 35 G
  • C 15C L
  • C 18C L
  • C 20sC L
  • C 15C G
  • C 18C G
  • C 20sC G
  • C 20C L
  • C 25C L
  • C 30C L
  • C 32C L
  • C 20C G
  • C 25C G
  • C 30C G
  • C 32C G

• 1. SM 709 SERVICE MANUAL
• 2. CONTENTS
• 3. GROUP SASAFE MAINTENANCE
• 3.1. Safety
• 3.2. Lifting, Jacking, and Blocking the Truck
• 3.3. Towing
• 4. GROUP PSPeriodic Service
• 4.1. Maintenance Schedules
• 4.2. The Planned Maintenance Program
• 5. GROUP 00(D4TNV88/94L) DIESEL ENGINE (TIER 2) MODEL 4TNV88, 4TNV98L
• 5.1. Safety
• 5.2. General
• 5.3. Inspection and Adjustment
• 5.4. Troubleshooting
• 5.5. Disassembly, Inspection and Reassembly of Engines
• 5.6. Lubrication System
• 5.7. Cooling System
• 5.8. Fuel Injection Pump/governor
• 5.9. Alternator
• 5.10. Electric Wiring
• 5.11. Service Standards
• 5.12. Tightening Torque ForBolts And Nuts
• 6. GROUP 00(D4TNE98) DIESEL ENGINE (TIER 3) MODEL 4TNE98
• 6.1. General Service Information
• 6.2. Periodic Maintenance
• 6.3. Engine
• 6.4. Fuel system
• 6.5. Cooling System
• 6.6. Lubrication System
• 6.7. Starter Motor
• 6.8. Alternator
• 6.9. Troubleshooting
• 7. GROUP 00(LMMC)Engine, 4G63/4G64 LPG
• 7.1. Engine Specifications
• 7.2. Troubleshooting
• 7.3. Engine Oil and Filter
• 7.4. Engine TuneUp
• 7.5. RPM, Vacuum, and Stall Tests
• 7.6. Compression Checks
• 7.7. Engine Removal and Replacement
• 7.8. Engine Overhaul
• 8. GROUP 00(LHMC)ENGINE (HMC THETA 2.4 LPG)
• 8.1. General Information
• 8.2. Specification and Troubleshooting
• 8.3. Disassembly and Reassembly
• 8.4. Lubrication System
• 8.5. Electrical System
• 8.6. Emission Control System
• 9. GROUP 00(LGM)ENGINE (GM 3.0 LPG)
• 9.1. Specifications and Information
• 9.2. Diagnostic Information and Procedures
• 9.3. Engine Removal and Installation
• 9.4. Description and Operation
• 10. GROUP 01Engine Cooling System
• 10.1. Specifications and Description
• 10.2. Troubleshooting
• 10.3. Testing and Maintenance
• 10.4. Alternator Belt Service
• 10.5. Radiator Removal and Replacemant
• 11. GROUP 02(LMMC)Tier3 (MI07 LPG SYSTEM)
• 11.1. Regulatory Compliance
• 11.2. LPG System Overview
• 11.3. Gasoline Engines
• 11.4. Specifications
• 11.5. Recommended Maintenance
• 11.6. Installation Procedures
• 11.7. Tests And Adjustments
• 11.8. Basic Troubleshooting
• 11.9. Advanced Diagnostics
• 11.10. Parts Description
• 12. GROUP 02(LHMC Theta 2.4)LPG FUEL SYSTEM
• 12.1. LPG Fuel System
• 12.2. Fuel System Component Details
• 12.3. Recommended Maintenance
• 12.4. Diagnostic Trouble Codes
• 12.5. General Trouble Shooting
• 12.6. Trouble shooting by DTC
• 12.7. DIAGNOSTIC SERVICE TOOL
• 13. GROUP 02 (GMTIER4)PSI FUEL SYSTEM
• 13.1. General Information
• 13.2. Maintenance
• 13.3. LPG Fuel System
• 13.4. GASOLINE Fuel System
• 13.5. Fuel System Diagnosis
• 13.6. Electrical Section
• 13.7. Definitions
• 14. GROUP 03Air Induction and Exaust System
• 14.1. Specifications and Description
• 14.2. Troubleshooting
• 14.3. Intake System Service
• 14.4. Exhaust Systems
• 15. GROUP 06TRANSAXLE(TA12A1 TRANSAXLE)
• 15.1. Transaxle Specifications and Description
• 15.2. Transaxle Disassembly
• 15.3. Transaxle Reassemly
• 16. GROUP 06(S)TRANSAXLE (TA30 TRANSAXLE)
• 16.1. Transaxle Specifications and Description
• 16.2. Transaxle Troubleshooting
• 16.3. Transaxle Oil and Filter
• 16.4. Transaxle Oil Cooler
• 16.5. Transaxle Removal and Replacement
• 16.6. Transaxle Overhaul
• 16.7. Drive Axle Ends Overhaul
• 16.8. Transaxle Control Valve Overhaul
• 17. GROUP 12Ignition System
• 17.1. Description and Specifications
• 17.2. Troubleshooting
• 17.3. Inspection, Adjustment, and Timing
• 17.4. Distributor Overhaul
• 18. GROUP 13Electrical System
• 18.1. Cautions for working on the electrical system
• 18.2. Specifications and features of electrical system
• 18.3. Electrical Circuit Diagram Electrical Parts Arrangement
• 18.4. Instrument Pod
• 18.5. Electrical Components Specification and Operation
• 18.6. Troubleshooting of electrical system
• 19. GROUP 22Wheels and Tires
• 19.1. Specifications and Description
• 19.2. Cushion Wheels and Tires
• 19.3. Pneumatic Wheels and Tires
• 20. GROUP 23(S)Brake System (for TA12A1/TA30 TRANSAXLE)
• 21. GROUP 25Steering Column and Gear
• 22. GROUP 26Steer Axle
• 23. GROUP 29Hydraulic Sump, Filters, and Pump
• 24. GROUP 30Hydraulic Control Valve/Lift Circuit
• 24.1. Hydraulic Control Valve Overhaul For EATON Valve(C1520s)
• 25. GROUP 32Tilt Cylinders
• 26. GROUP 34Uprights
• 26.1. Carriage and Upright Roller Clearance Checks and Shim
• 26.2. Cylinder Removal, Shimming, Overhaul, and Replacement
• 27. GROUP 38Counterweight and Chassis
• 28. GROUP 40SPECIFICATIONS