Clark C500 Y 180-200-225S-225L-250S-250L-300S-300L-350 Service Manual SM-575

Description

• Model List:
  • C500 Y 180-200-225S-225L-250S-250L-300S-300L-350

• 1. Service Manual SM575
• 2. CONTENTS
• 3. INTRODUCTION
• 4. PM PLANNED MAINTENANCE PROGRAM
• 5. ENGINES
• 5.1. ENGINE TROUBLESHOOTING
• 5.2. ENGINE REMOVAL
• 5.3. FORD ENGINE SPECIFICATIONS
• 5.4. CUMMINS ENGINE SPECIFICATIONS
• 6. COOLING SYSTEM
• 6.1. TROUBLESHOOTING
• 6.2. RADIATOR REMOVAL
• 6.3. TESTING AND MAINTENANCE
• 6.4. RADIATOR REPAIR
• 7. FUEL SYSTEM
• 7.1. TROUBLESHOOTING
• 7.2. INDUCTION SYSTEM
• 7.3. ACCELERATOR LINKAGE
• 7.4. IMPCO LPG LOCKOFF VALVE
• 7.5. IMPCO LPG VAPORIZERREGULATOR
• 8. TRANSMISSION
• 8.1. TROUBLESHOOTING
• 8.2. TRANSMISSION STALL TEST
• 8.3. TRANSMISSION REMOVAL
• 8.4. TRANSMISSION CLUTCH MODULATION
• 8.5. TRANSMISSION MAINTENANCE AND SERVICE
• 8.6. LINKAGE AND CONTROLS
• 9. ELECTRICAL
• 9.1. GENERAL TROUBLESHOOTING
• 9.2. STARTER AND BATTERY TROUBLESHOOTING
• 9.3. ALTERNATOR TROUBLESHOOTING
• 9.4. ELECTRICAL TOOLS
• 10. DRIVE AXLE
• 10.1. TROUBLESHOOTING
• 10.2. DRIVE AXLE REMOVAL
• 10.3. DRIVE AXLE WHEEL BEARING ADJUSTMENT AND PLANETARY AXLE WHEEL ENDS
• 10.4. DRIVE AXLE MAINTENANCE AND SERVICE
• 11. SINGLE REDUCTION DIFFERENTIAL CARRIERS
• 11.1. TABLE OF CONTENTS
• 11.2. INTRODUCTION
• 11.3. DISASSEMBLY
• 11.4. PREPARE PARTS FOR ASSEMBLY
• 11.5. GENERAL PROCEDURES
• 11.6. ASSEMBLY
• 11.7. DRIVER CONTROLLED MAIN DIFFERENTIAL LOCK
• 11.8. LUBRICATION
• 11.9. FASTENER TORQUE INFORMATION
• 11.10. ADJUSTMENTS AND SPECIFICATIONS
• 12. PROP SHAFT
• 12.1. TROUBLESHOOTING
• 12.2. PROPSHAFT REMOVAL
• 12.3. PROP SHAFT OVERHAUL
• 13. WHEELS AND TIRES
• 13.1. LIFTING, JACKING AND BLOCKING
• 13.2. WHEEL AND TIRE MOUNTING
• 13.3. SAFE HANDLING OF MULTIPIECE RIM WHEELS
• 14. PARKING BRAKE
• 14.1. TROUBLESHOOTING
• 14.2. MECHANICAL RELEASE OF PARKING BRAKE
• 15. SERVICE BRAKE
• 15.1. TROUBLESHOOTING
• 15.2. AIR BRAKE SYSTEM
• 15.3. AIR BRAKE TREADLE VALVE
• 15.4. AIR BRAKE CHAMBERS
• 15.5. AIR BRAKE COMPRESSOR
• 15.6. ROCKWELL AXLE CAM BRAKES
• 16. STEERING COLUMN AND STEERING GEAR
• 16.1. TROUBLESHOOTING
• 16.2. REMOVING STEERING HANDWHEEL
• 16.3. REMOVING COLUMN AND GEAR AND GEAR FROM COLUMN
• 16.4. STEERING PUMP REMOVAL AND OVERHAUL
• 17. STEER AXLE
• 17.1. TROUBLESHOOTING
• 17.2. STEER AXLE REMOVAL
• 17.3. STEER AXLE OVERHAUL
• 17.4. STEER CYLINDER REMOVAL AND OVERHAUL
• 17.5. STEERING CYLINDER OVERHAUL (LOT 7056 AND ABOVE)
• 17.6. STEERING SYSTEM PRESSURE CHECK
• 18. HYDRAULIC FILTERS
• 18.1. HYDRAULIC FILTERS (LOTS PRIOR TO 8506)
• 18.2. HYRAULIC FILTERS (LOTS 5806 AND ABOVE)
• 19. HYDRAULIC COMPONENTS
• 19.1. TROUBLESHOOTING
• 19.2. MAIN HYDRAULIC PUMP
• 19.3. TYRONE HYDRAULIC PUMP OVERHAUL
• 19.4. BARNES HYDRAULIC PUMP OVERHAUL
• 19.5. VICKERS VALVE OVERHAUL
• 19.6. LIFT AND TILT CONTROL VALVE
• 19.7. COMMERCIAL INTERTECH CONTROL VALVE OVERHAUL
• 19.8. HYDRAULIC SYSTEM PRESSURE CHECK
• 19.9. HYDRAULIC DIAGRAMS
• 20. TILT CYLINDERS
• 20.1. TILT CYLINDER REMOVE AND REPLACE
• 20.2. TILT CYLINDER SERVICE PROCEDURES (THROUGH LOT 7045)
• 20.3. TILT CYLINDER SERVICE PROCEDURES (LOT 7055 AND ABOVE)
• 20.4. TILT CYLINDER DRIFT TEST
• 20.5. TILT CYLINDER ADJUSTMENT
• 21. HYDRAULIC VALVES
• 21.1. HYDRAULIC RELIEF VALVE
• 21.2. HYDRAULIC TILT LOCK VALVE(S)
• 22. UPRIGHT, CARRIAGE AND FORKS
• 22.1. UPRIGHT TROUBLESHOOTING
• 22.2. FORK REMOVAL AND INSPECTION
• 23. COUNTERWEIGHT
• 23.1. COUNTERWEIGHT REMOVAL AND INSTALLATION
• 24. DECAL REPLACEMENT AND PLACEMENT
• 24.1. DECAL REPLACEMENT AND PLACEMENT
• 25. SPECIFICATIONS
• 25.1. GENERAL SPECIFICATIONS