Clark ECG 20-32 Genesis Series Truck Service Manual SM-615

Description

• Model List:
  • ECG 20-32 Genesis Series Truck

• 1. SM615 ECG358
• 2. CONTENTS
• 3. SA SAFE MAINTENANCE
• 3.1. SA01 Safety
• 3.2. SA02 Lifting, Jacking, and Blocking
• 3.3. SA03 Towing
• 4. PS PERIODIC SERVICE
• 4.1. PS01 Maintenance Schedules
• 4.2. PS02 Planned Maintenance
• 4.3. PS03 The PM Inspection Form
• 5. BATTERY
• 5.1. Battery Handling
• 5.2. Battery Tests
• 6. ELECTRICAL SWITCHES
• 6.1. Foot and Parking Brake Switches
• 6.2. Lift and Tilt Pump Switches
• 6.3. Forward and Reverse Switches
• 6.4. Accelerator Control Switch
• 7. ELECTRICAL MOTORS
• 7.1. General Information
• 7.2. Drive Motor
• 7.3. Hydraulic Pump Motor
• 7.4. Steering Pump Motor
• 8. ELECTRICAL SCHEMATICS AND CONTACTORS
• 8.1. Wiring Diagrams
• 8.2. Contactors
• 9. ELECTRICAL CONTROLS
• 9.1. Control Panel
• 9.2. ECG Electrical Sequence of Operation
• 9.3. Electrical Checks and Instrument Panels
• 9.4. Handset Instructions for the ECG EVT100ZX Control
• 10. DRIVE AXLE
• 10.1. Drive Axle Specifications and Description
• 10.2. Drive Axle Troubleshooting
• 10.3. Drive Axle Removal and Installation
• 10.4. Drive Axle General Practices and Overhaul
• 10.5. Drive Axle Ends Overhaul
• 11. WHEELS AND TIRES
• 11.1. Wheels and Tires Specifications and Description
• 12. BRAKE SYSTEM
• 12.1. Brake System Specifications and Descriptions
• 12.2. Service Brake Troubleshooting
• 12.3. Pedal and Linkage Adjustments
• 12.4. Brake System Bleeding
• 12.5. Service Master Cylinder Brake
• 12.6. Service Brake Adjustment and Overhaul
• 12.7. Parking Brake
• 13. STEERING COLUMN AND GEAR
• 13.1. Steering System Specifications and Description
• 13.2. Steering System Troubleshooting
• 13.3. Steering Column and Component Removal and Replacement
• 13.4. Steering System Relief Pressure Check and Adjustment
• 13.5. Steering Gear Overhaul
• 14. STEERING AXLE
• 14.1. Steering Axle Specifications and Description
• 14.2. Steer Axle Wheel Bearing Maintenance and Adjustment
• 14.3. Steer Axle Removal and Replacement
• 14.4. Steer Axle Overhaul
• 14.5. Steer Cylinder Removal and Replacement
• 14.6. Steer Cylinder Overhaul
• 14.7. Steering Pump Removal and Installation
• 14.8. Steering Pump Overhaul
• 15. HYDRAULIC SUMP, FILTERS, AND PUMP
• 15.1. Main Hydraulic Sump, Filters, and Pump Specifications and Description
• 15.2. Main Hydraulic Pump Troubleshooting
• 15.3. Main Hydraulic Pump Removal and Installation
• 15.4. Main Hydraulic Pump Overhaul
• 16. HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
• 16.1. Hydraulic Control Valve/Lift Circuit Specifications and Description
• 16.2. Hydraulic Schematic
• 16.3. Hydraulic System Troubleshooting
• 16.4. Hydraulic System Pressure Checks and Adjustments
• 16.5. Hydraulic Control Valve Removal and Replacement
• 16.6. Overhaul Hydraulic Control Valve
• 17. TILT CYLINDERS
• 17.1. Tilt Cylinder Specifications and Description
• 17.2. Tilt Cylinder Checks and Adjustments
• 17.3. Tilt Cylinder Removal and Replacement
• 17.4. Tilt Cylinder Overhaul
• 18. UPRIGHTS
• 18.1. Upright Specifications and Description
• 18.2. Troubleshooting
• 18.3. Upright Inspection
• 18.4. Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 18.5. Cylinder Removal, Shimming, Overhaul, and Replacement
• 18.6. Upright Chain Inspection, Adjustment, and Replacement
• 18.7. Fork and Carriage Removal and Replacement
• 18.8. Upright Removal and Replacement
• 19. COUNTERWEIGHT AND CHASSIS
• 19.1. Counterweight Specifications and Description
• 19.2. Counterweight Removal and Installation
• 19.3. Overhead Guard Removal and Installation
• 19.4. Floor Plate and Seat Deck Removal and Installation
• 20. SPECIFICATIONS
• 20.1. Nameplate and Decals
• 20.2. General Specifications
• 20.3. Hydraulic Fitting Tightening Procedure