Clark C40, 45, 50s, 55s D, C40, 45, 50s, 55s L Service Manual SM-810

Description

• Model List:
  • C 40 D
  • C 45 D
  • C 50s D
  • C 55s D
  • C 40 L
  • C 45 L
  • C 50s L
  • C 55s L

• 1. SERVICE MANUAL
• 2. CONTENTS
• 3. GROUP SASAFE MAINTENANCE
• 3.1. Safety
• 3.2. Lifting, Jacking, and Blocking the Truck
• 3.3. Towing
• 4. GROUP PSPeriodic Service
• 4.1. Maintenance Schedules
• 4.2. The Planned Maintenance Program
• 5. GROUP 00(DIVECO) DIESEL ENGINE
• 5.1. General Specifications
• 5.2. Industrial Application
• 5.3. Overhaul And Technical Specifications
• 5.4. Tools
• 5.5. Engine Replacement
• 6. GROUP 00(DKubota) DIESEL ENGINE
• 6.1. GENERAL
• 6.2. CHECK AND MAINTENANCE
• 6.3. Mechanism
• 6.4. Servicing
• 7. GROUP 00(L)LPG Engine,GM V6 4.3L
• 7.1. ENGINE REMOVAL AND REPLACEMENT
• 7.2. V6 ENGINE REPAIR PROCEDURES
• 7.3. COOLING SYSTEM
• 8. GROUP 01Engine Cooling System
• 8.1. Specifications and Description
• 8.2. Troubleshooting
• 8.3. Testing and Maintenance
• 8.4. Radiator Removal and Replacemant
• 9. GROUP 02(LPTIER3)MI07 LP SYSTEM (GM V6 4.3)
• 9.1. Regulatory Compliance
• 9.2. LPG System Overview
• 9.3. Specifications
• 9.4. Recommended Maintenance
• 9.5. Installation Procedures
• 9.6. Tests And Adjustments
• 9.7. Basic Troubleshooting
• 9.8. Advanced Diagnostics
• 9.9. Parts Description
• 10. GROUP 02(LPTIER4)PSI LP SYSTEM (GM V6 4.3)
• 10.1. General Information
• 10.2. Maintenance
• 10.3. LPG Fuel System
• 10.4. Fuel System Diagnosis
• 10.5. Electrical Section
• 10.6. Definitions
• 11. GROUP 03Air Induction and Exaust System
• 11.1. Specifications and Description
• 11.2. Troubleshooting
• 11.3. Air Induction System Service
• 11.4. Exhaust Systems
• 12. GROUP 06Tranmission
• 12.1. Torque Converter
• 12.2. Testing and Adjusting
• 12.3. Transmission Specifications
• 12.4. Transmission
• 12.5. Disassembly and Assemblyof the Control Valve
• 12.6. Transmission Disassembly andAssembly
• 13. GROUP 13Electrical System
• 13.1. Cautions for working on the electrical system
• 13.2. Specifications and features of electrical system
• 13.3. Electrical Circuit Diagram Electrical Parts Arrangement
• 13.4. Electrical Components Specification and Operation
• 14. GROUP 20DRIVE AXLE
• 14.1. Introduction
• 14.2. Differential Carrier Assembly
• 14.3. Drive Axle
• 14.4. Troubleshooting
• 14.5. Disassembly and Assembly
• 15. GROUP 22Wheels and Tires
• 15.1. Specifications and Description
• 15.2. Wheels and Tires
• 16. GROUP 23Brake System
• 16.1. Specifications and Description
• 16.2. Troubleshooting
• 16.3. Brake/Inching Pedals and Linkages Adjustments
• 16.4. Brake System Bleeding
• 16.5. Brake Master Cylinder Service
• 16.6. Parking Brake Service
• 17. GROUP 25Steering Column and Gear
• 17.1. Specifications and Description
• 17.2. Troubleshooting
• 17.3. Steering Column and ComponentRemoval and Replacement
• 17.4. Steering System Relief Pressure Checkand Adjustment
• 17.5. Steering Gear Overhaul
• 18. GROUP 26Steer Axle
• 18.1. Steering Axle Specificationsand Description
• 18.2. Steer Axle WheelBearing Maintenance and Adjustment
• 18.3. Steer Axle Removal and Replacement
• 18.4. Steer Axle Overhaul
• 18.5. Steer Cylinder Removal and Replacement
• 18.6. Steer Cylinder Overhaul
• 19. GROUP 29Hydraulic Sump, Filters, and Pump
• 19.1. Specifications and Description
• 19.2. Main Hydraulic Pump Troubleshooting
• 19.3. Hydraulic Filters andFluid Maintenance and Change
• 20. GROUP 30Hydraulic Control Valve (Daesung Nachi)
• 20.1. Operation of Hydraulic Control Valve
• 20.2. Hydraulic Circuit
• 20.3. Disassembling Hydraulic Valve
• 20.4. Assembling Hydraulic Control Valve
• 20.5. Testing Hydraulic Valve
• 21. GROUP 32Tilt Cylinders
• 21.1. Tilt Cylinder Specifications and Description
• 21.2. Tilt Cylinder Checks and Adjustments
• 21.3. Tilt Cylinder Removal and Replacement
• 21.4. Tilt Cylinder Overhaul
• 22. GROUP 34Uprights
• 22.1. Specifications and Description
• 22.2. Troubleshooting
• 22.3. Upright Inspection
• 22.4. Carriage and Upright Roller Clearance Checks and Shim
• 22.5. Cylinder Removal, Shimming, Overhaul, and Replacement
• 22.6. Upright Chain Inspection, Adjustment, and Replacement
• 22.7. Fork and Carriage Removal and Replacement
• 22.8. Upright Removal and Replacement
• 23. GROUP 38Counterweight and Chassis
• 23.1. Specifications and Description
• 23.2. Counterweight Removal and Replacement
• 23.3. Overhead Guard/Operators Cell Removal and Replacement
• 23.4. Floorboard, Cowls, Radiator Cover, and Seat Deck Removal and Replacement
• 24. GROUP 40SPECIFICATIONS
• 24.1. Nameplates and Decals
• 24.2. General Specifications
• 24.3. Hydraulic Fitting TighteningProcedures