Clark GCS Service Manual SM-520R

Description

• Model List:
  • GCS

• 1. SERVICE MANUAL SM520R
• 2. Foreword
• 3. Contents
• 4. About This Manual
• 5. Part 1 General Information
• 5.1. Safe Maintenance Practices
• 5.2. Safety Signs and Messages
• 5.3. General Precautions
• 5.4. Product Identification
• 6. Part 2 Specifications
• 6.1. Service Specifications
• 6.2. Product Specification Changes
• 7. Part 3 Planned Maintenance
• 7.1. PM Schedules
• 7.2. Planned Maintenance Procedures PM Program
• 7.3. Machine Jacking and Blocking
• 8. Part 4 Engine
• 8.1. Engine Maintenance Oil and Filter Change
• 8.2. Engine Troubleshooting Gasoline/LPG and Diesel
• 8.3. Engine TuneUp Gasoline/LPG n Diesel
• 8.4. Ignition Timing Procedures
• 8.5. Engine Valve Clearance Adjustment
• 8.6. Engine Compression Pressure Test (Gasoline/LPG Diesel)
• 8.7. Engine RPM, Vacuum Stall Tests
• 8.8. Cooling System
• 8.9. Engine Air Cleaner
• 8.10. Engine Adjustments
• 8.11. Engine Removal
• 8.12. Engine Components GC(P)X, MB, MC Models 4G54 2.6L Engine
• 8.13. Engine Components G(P)XC, I Models TM(D)27 2.7L Engine
• 8.14. Engine Components WC Models D176GA 2.9L Engine
• 9. Part 5 Fuel System
• 9.1. Fuel Tank Installation Gasoline/Diesel
• 9.2. Fuel Systems Maintenance
• 9.3. LPG Fuel System
• 9.4. Diesel Fuel Injection System TMD27 2.7L Diesel Engine
• 9.5. Carburetor Gasoline 4654 2.6L Engine
• 9.6. Carburetor Overhaul Gasoline TM27 2.7L Engine
• 9.7. Carburetor Overhaul Gasoline D176GA 2.9L Engine
• 9.8. LPG Carburetor IMPCO Model CA1 00 Carburetor Assemblies
• 9.9. LPG Carburetor IMPCO Model CA50 Carburetor Assembly
• 9.10. LPG VaporizerRegulator IMPCO Model J Converter
• 9.11. LPG Fuel LockOff Valve IMPCO Model VFF 30
• 10. Part 6 Electrical System
• 10.1. Electrical System Wiring
• 10.2. Ignition System Troubleshooting
• 10.3. Ignition System Maintenance
• 10.4. Ignition System 4G54 2.6L Engine
• 10.5. Ignition System TM27 2.7L Engine
• 10.6. Ignition System D176GA 2.9L Engine
• 10.7. Electronic Ignition Conversion PerLux /gnito for D176GA 2.9L Engine
• 10.8. Alternator Maintenance
• 10.9. Alternator Delco 103
• 10.10. Alternator Motorola 9DB
• 10.11. Starting System Troubleshooting
• 10.12. Starter Motor Troubleshooting
• 10.13. Starter Maintenance Delco WC Model, D176GA 2.9L Engine
• 10.14. Starter Maintenance DirectDrive (Type 1) 4G54 2.6L Engine
• 10.15. Starter Maintenance ReductionType (Type 2) 4654 2.6L Engine
• 10.16. Starter Maintenance G( P)XC, I Models, TM(D)27 2.7L Engine
• 11. Part 7 Transaxle
• 11.1. SPIRAL BEVEL AND HYPOID TOOTH BEARING CONTACT CHART
• 11.2. Transaxle Maintenance Fluid and Filter Change
• 11.3. Transmission Troubleshooting
• 11.4. Transmission Pressure Checks
• 11.5. Transaxle Mounting Removal/Installation
• 11.6. Transaxle Overhaul General Procedures
• 11.7. TAI 8 Transaxle
• 11.8. HR500 Transaxle 11FHR510/511 lSpeed
• 11.9. HR600 Transaxles 11 FHR61 O/61 l/61 2 1 Speed 11 FH R620/621 2Speed
• 11.10. HR620 Transmission Overhaul 11 FHR620/621 2speed transaxle ()
• 11.11. HR610 Transmission Overhaul 11FHR610/611/612 lspeed transaxle
• 11.12. Drive Axle Overhaul HR600 Series Transaxles
• 11.13. Directional Control Linkage Transmission Shift Controls
• 12. Part 8 Brakes
• 12.1. Service Brake Inching Systems
• 12.2. Brake Inching System Type 1 Single Master Cylinder
• 12.3. Brake Bleeding Procedures Type 1 Single Master Cylinder
• 12.4. Brake Inching System
• 12.5. Brake Bleeding Type 2 Dual Master Cylinders TA18 Transaxle
• 13. Part 9 Steering System
• 13.1. Power Steering Lines Installation MB, MC, WC, I Models (Type 1/7A) Steer Axle
• 13.2. Steering System/Main Hydraulic Lines HR500 HR600 Transaxle
• 13.3. Power Steering Lines Installation G(P)X, G(P)XC, MC, I Models (Type 2) Steer Axle
• 13.4. Power Steering System Relief Pressure Setting
• 13.5. Steering Column and Valve (Steering Gear)
• 13.6. Steering Column Removal/Installation
• 13.7. Steering Valve Overhaul (Steering Control Unit)
• 13.8. Steer Axles
• 13.9. Steer Axle Wheel Bearing Maintenance
• 13.10. Steer Axle Removal/Installation
• 13.11. Steer Axle Overhaul Type 1)
• 13.12. Steering Cylinder Overhaul (Type 1 IA, Style 7,2 3)
• 13.13. Steer Axle Overhaul (Type 1A)
• 13.14. Steering Cylinder Overhaul (Type IA, Style 4)
• 13.15. Steer Axle Overhaul (Type 2)
• 13.16. Steering Cylinder Overhaul (Type 2 Steer Axle)
• 14. Part 10 Hydraulic System
• 14.1. Hydraulic System Schematic Diagram GC(P)X, GCS/GPS 1730
• 14.2. Main Hydraulic System
• 14.3. Description and Operation
• 14.4. Parts Nomenclature Steering Priority Demand (Flow Control) Valve
• 14.5. Parts Nomenclature Main Hydraulic Lines G(P)X, G(P)XC Models TA18 Transaxle
• 14.6. Parts Nomenclature Main Hydraulic/Steering Lines G(P)X, G(P)XC Models TA18 Transaxle
• 14.7. Parts Nomenclature Main Hydraulic Lines MB, MC, WC, I Models HR500,HR600Transaxle
• 14.8. Parts Nomenclature Main Hydraulic Lines MB, MC, WC, I Models HR500, HR600 Transaxle
• 14.9. Parts Nomenclature Lift and Tilt Lines
• 14.10. Hydraulic Sump Fluid and Filter Change
• 14.11. Hydraulic System Relief Pressure Check Adjustment
• 14.12. Main Hydraulic Pump Removal/Installation
• 14.13. Main Hydraulic Pump Overhaul
• 14.14. Main Hydraulic Control Valve Removal/Installation
• 14.15. Main Hydraulic Valve Overhaul
• 14.16. Tilt Cylinder Maintenance
• 15. Part 11 Wheels Tires
• 15.1. Cushion Tire Nomenclature
• 15.2. Pneumatic Tire Nomenclature
• 15.3. Pneumatic Tire Nomenclature
• 15.4. Cushion Tire and Wheel Maintenance
• 15.5. Pneumatic Tire and Wheel Maintenance
• 16. Part 12 Counterweight Chassis
• 16.1. Counterweight Maintenance
• 16.2. Chassis Components
• 17. Part 13 Uprights
• 17.1. Upright Maintenance
• 17.2. High Visibility Standard Upright (HIVIS Std)
• 17.3. Triple Stage Upright (TSU)
• 18. Part 14 Index
• 18.1. Listing by Section Contents
• 18.2. Subject Index