Clark C500 Y 950 CH Service Manual SM-580

Description

• Model List:
  • C500 Y 950 CH

• 1. Service Manual SM580
• 2. PICTORIAL INDEX
• 3. TABLE OF CONTENTS
• 4. INTRODUCTION
• 5. PM PLANNED MAINTENANCE PROGRAM
• 6. ENGINE
• 6.1. Section 1 Troubleshooting
• 6.2. Section 2 Cummins LTAIOC325 Diesel Engine Removal
• 7. COOLING SYSTEM
• 7.1. Section 1 Troubleshooting
• 7.2. Section 2 Radiator Removal
• 7.3. Section 3 Cooling System Testing and Maintenance
• 7.4. Section 4 Radiator Repair
• 8. FUEL SYSTEM
• 8.1. Section 1 Troubleshooting
• 8.2. Section 2 Air Induction System
• 8.3. Section 3 Accelerator Linkage
• 9. TRANSMISSION
• 9.1. Section 1 Troubleshooting
• 9.2. Section 2 Transmission Stall Test
• 9.3. Section 3 Transmission Removal
• 9.4. Section 4 Torque Converter Removal
• 9.5. Section 5 Drive Gear Replacement
• 9.6. Section 6 Linkage and Controls
• 9.7. Section 7 Transmission Filter
• 10. BATTERY ELECTRICAL CHECKS
• 10.1. Section 1 Battery Electrical Checks
• 11. ELECTRICAL WIRING WIRING DIAGRAMS
• 11.1. Section 1 Troubleshooting
• 11.2. Section 2 Electrical Wiring Wiring Diagrams
• 11.2.1. Backup Alarm Installation
• 11.2.2. Cab Lights and Horns
• 11.2.3. Signal Light Installation
• 11.2.4. Container Handler Wiring
• 11.2.5. Front Light Installation
• 11.2.6. Instrument Panel Wiring
• 11.2.7. Tail Light Installation
• 12. DRIVE AXLE
• 12.1. Section 1 Troubleshooting
• 12.2. Section 2 Drive Axle Disassembly
• 13. UNIVERSAL JOINT
• 13.1. Section 1 Troubleshooting
• 13.2. Section 2 UJoint Removal Repair
• 14. TIRES WHEELS
• 14.1. Section 1 Tire Wheel Safety
• 14.2. Section 2 Tires Wheels
• 15. PARKING BRAKE
• 15.1. Section 1 Troubleshooting
• 15.2. Section 2 Parking Brake
• 15.3. Section 3 Parking Brake Head
• 16. SERVICE BRAKE
• 16.1. Section 1 Troubleshooting
• 16.2. Section 2 Service Brake System
• 16.3. Section 3 Service Brake Head
• 17. STEERING
• 17.1. Section 1 Troubleshooting
• 17.2. Section 2 Steer Column Gear Removal
• 17.3. Section 3 Steer Gear Overhaul
• 18. STEER AXLE CYLINDER
• 18.1. Section 1 Troubleshooting
• 18.2. Section 2 Steer Axle Removal
• 18.3. Section 3 Dual Steer Cylinder Removal
• 18.4. Section 4 Dual Steer Cylinder Overhaul
• 18.5. Section 5 Single Steer Cylinder Removal
• 18.6. Section 6 Single Steer Cylinder Overhaul
• 18.7. Section 7 Dual Steer Cylinder Axle Overhaul
• 18.8. Section 8 Steer Wheel Bearing Adjustment Replacement
• 19. HYDRAULIC SUMP, FILTERS PUMPS
• 19.1. Section 1 Hydraulic Filters
• 19.2. Section 2 Hydraulic Pumps Removal
• 20. HYDRAULIC VALVES LIFT CIRCUIT
• 20.1. Section 1 Troubleshooting
• 20.2. Section 2 Hydraulic System
• 20.3. Section 3 Hydraulic Valve Controls
• 21. TILT CYLINDERS
• 21.1. Section 1 Tilt Cylinder Removal Reinstallation
• 22. UPRIGHT
• 22.1. Section 1 Troubleshooting
• 22.2. Section 2 Upright Removal
• 22.3. Section 3 Top Pickup Removal
• 22.4. Section 4 Lift Cylinder Removal
• 22.5. Section 5 Cylinder Overhaul
• 22.6. Section 6 Lift Chain Inspection, Lubrication and Replacement
• 23. COUNTERWEIGHTS
• 23.1. Section 1 Counterweight Removal and Installation
• 24. DECALS
• 24.1. Section 1 Decal Replacement
• 25. SPECIFICATIONS
• 25.1. Section 1 General Specifications
• 25.1.1. Capacity
• 25.1.2. Service Weight
• 25.1.3. Axle Weights
• 25.1.4. Parking Brake Test
• 25.1.5. Travel Speeds
• 25.1.6. Turning Radius
• 25.1.7. Wheels Tires
• 25.1.8. Drift Lift and Tilt
• 25.1.9. Lift Speeds, Upright
• 25.1.10. Lowering Speeds, Upright
• 25.1.11. Drive Axle
• 25.1.12. Service Brakes
• 25.1.13. Parking Brake
• 25.1.14. Cooling System
• 25.1.15. Electrical
• 25.1.16. Engine Specifications
• 25.1.17. Engine TuneUp
• 25.1.18. Fuel Recommendations
• 25.1.19. Tank Capacity Fuel
• 25.1.20. Hydraulic System
• 25.1.21. Hydraulic Filters
• 25.1.22. Transmission
• 25.1.23. Critical Fastener Torque Specifications
• 25.2. Section 2 PM Inspection Daily Inspection Forms
• 25.3. Section 3 Recommended Lubricants Lubricant Specifications
• 25.4. Section 4 Lubricants Shop Supplies
• 25.4.1. Lubricants
• 25.4.2. Sealants
• 25.4.3. Gasket Materials
• 25.4.4. Threadlocks and Threadsealers
• 25.4.5. Adhesives
• 25.4.6. Cleaners
• 25.4.7. Miscellaneous Shop Supplies
• 26. EXTENDABLE LIFT FRAME
• 26.1. Section 1 Extendable Lift Frame Maintenance and Repair
• 26.1.1. Lubrication
• 26.1.2. Replacement of Bushings
• 26.1.3. Land Pin Block Up
• 26.1.4. Adjustment of Twist Locks
• 26.1.5. Adjustment of Limit Switches
• 26.1.6. Hydraulic HookUp for Test Procedures
• 26.1.7. Extendable Lift Frame Straightness Check
• 26.1.8. SIDE SHIFTING AND SKEWING CHAIN ASSEMBLY
• 26.1.9. Container Handler Main Support Chains
• 26.1.10. Cleaning and Inspection Of NonHydraulic Parts
• 26.1.11. Extendable Lift Frame Removal
• 26.1.12. Twist Lock Cylinder Removal
• 26.1.13. Twist Lock Cylinder Overhaul
• 26.1.14. Cleaning and Inspection
• 26.1.15. Reassembly of Cylinder
• 26.1.16. Extendable Lift Frame Cylinder Removal
• 26.1.17. Extendable Lift Frame Cylinder Overhaul
• 26.1.18. Cleaning and Inspection
• 26.1.19. Reassembly of Cylinder
• 26.1.20. Land Pin Removal
• 26.1.21. Installation of Twist Lock
• 26.1.22. Removal of Extendable Beam
• 26.1.23. Installation of Extendable Beams