Clark NOS 15 Service Manual SM-613

Description

• Model List:
  • NOS 15

• 1. TABLE OF CONTENTS
• 2. GENERAL INFORMATION
• 2.1. INTRODUCTION
• 2.2. TECHNICAL SPECIFICATIONS AND DATA
• 2.3. MAINTENANCE SCHEDULE
• 2.4. LUBRICATION CHART
• 2.5. PAINT DECALS
• 2.6. REPAIR TOOLS
• 2.7. BATTERY CARE AND SERVICE
• 2.8. METRIC TO U.S. CHART
• 2.9. TORQUE CHART
• 2.10. TEST INFORMATION
• 2.11. CONVERSION FACTORS
• 3. ELECTRIC CONTROL
• 3.1. BASIC ELECTRICAL THEORY
• 3.2. BASIC ELECTRICAL OPERATION
• 3.3. SERVICE GUIDE FOR PMC CONTROL SECOND EDITION 9301
• 3.4. ELECTRICAL SCHEMATIC AND WIRING
• 3.4.1. POWER WIRING
• 3.4.2. CONTROL WIRING TERMINALS
• 3.4.3. TERMINAL STRIPS
• 3.4.4. WIRING FOR POWER STEERING OPTION
• 3.4.5. SWITCH WHEEL POSITION INDICATOR
• 3.4.6. STAGE MAST CABLE ROUTING
• 3.4.7. STAGE MAST HARNESS W/LIMIT SWITCHES
• 3.4.8. STAGE MAST CABLE ROUTING
• 3.4.9. TAGE MAST HARNESS W/LIMIT SWITCHES
• 3.4.10. ELECTRICAL WIRING COMPONENTS FOR PLATFORM
• 3.4.11. OPERATOR PLATFORM HARNESS
• 3.4.12. GAUGE SWITCH CONNECTIONS
• 3.4.13. OPERATOR PLATFORM HARNESS
• 3.4.14. HANDLE CONTROL WIRING
• 3.4.15. BRAKE SWITCH ASSEMBLY
• 3.4.16. SWITCHMAT ASSEMBLY OPTION
• 3.4.17. PLATFORM TERMINALS W/SWITCHMAT OPTION
• 3.4.18. ELECTRICAL SCHEMATIC FOR FREEZER PROTECTION
• 3.4.19. ELECTRICAL PANEL FOR FREEZER PROTECTION
• 3.4.20. TERMINAL STRIP FOR FREEZER PROTECTION
• 3.4.21. PLATFORM ELECTRICAL FOR FREEZER PROTECTION
• 3.4.22. PLATFORM ELECTRICAL FOR FREEZER PROTECTION W/SWITCHMAT OPTION
• 3.4.23. HANDLE CONTROL WIRING FOR FREEZER PROTECTION
• 3.4.24. WIRING AND INSTALLATION FOR LIFT LIMIT W/OVERIDE OPTION
• 3.4.25. ELECTRICAL SYMBOLS
• 3.5. TROUBLESHOOTING
• 3.6. TROUBLESHOOTING DOS AND DONTS
• 3.7. TROUBLESHOOTING FLOW CHART BY SYMPTOM (TRACTION SYSTEM)
• 3.8. STANDARD SPEED POTENTIOMETER ADJUSTMENTS FOR CURTIS PMC
• 3.9. ELECTRIC LIFT AND LOWER CONTROL
• 3.9.1. TEST FOR LIFT OPERATION
• 3.9.2. POTENTIOMETER TEST
• 3.10. EV100 CONTACTORS AND MAINTENANCE
• 3.11. BATTERY CONTROLLER
• 4. HYDRAULIC SYSTEM
• 4.1. BASICS OF HYDRAULICS
• 4.2. BASIC HYDRAULIC OPERATION
• 4.3. HYDRAULIC SCHEMATIC
• 4.4. EMERGENCY PLATFORM LOWERING
• 4.5. MAIN HYDRAULIC LIFT RELIEF PRESSURE ADJUSTMENT
• 4.6. ACCUMULATOR CHARGING
• 4.7. OPTIONAL POWER STEERING SYSTEM RELIEF PRESSURE ADJUSTMENT
• 5. DRIVE ASSEMBLY
• 5.1. TRANSMISSION DRIVE ASSEMBLY (GENERAL INFORMATION)
• 5.2. TRANSMISSION DRIVE ASSEMBLY (REPAIR AND SERVICE INSTALLATION)
• 5.3. TRANSMISSION DRIVE ASSEMBLY (DISMANTLING LOWER SECTION)
• 5.4. TRANSMISSION DRIVE ASSEMBLY (ASSEMBLING LOWER SECTION)
• 5.5. DC DRIVE MOTORS
• 5.6. DRIVE TIRE
• 6. BRAKE SYSTEM
• 6.1. ELECTROMAGNETIC BRAKE OPERATION (GENERAL INFORMATION)
• 6.2. ELECTROMAGNETIC BRAKE OPERATION (MAINTENANCE ADJUSTMENTS)
• 6.3. ELECTROMAGNETIC BRAKE OPERATION (DISASSEMBLY AND ASSEMBLY EARLY VERSION
• 6.4. ELECTROMAGNETIC BRAKE OPERATION (DISASSEMBLY AND ASSEMBLY CURRENT VERSION)
• 7. STEERING SYSTEM
• 7.1. STEERING SYSTEM (GENERAL INFORMATION)
• 7.2. STEERING SYSTEM (MAINTENANCE)
• 7.3. STEER CABLE (WIRE ROPE)
• 7.4. REPLACEMENT AND ADJUSTMENT
• 7.5. RECOMMENDED ASSEMBLY FOR ALL 6 STRAND WIRE ROPE CONSTRUCTIONS
• 7.6. STEER CABLE ADJUSTMENTS
• 8. LOAD CARRIER
• 8.1. MAST MAINTENANCE AND REPAIR (GENERAL INFORMATION)
• 8.2. MAST MAINTENANCE AND REPAIR (LIFT CHAIN AND SHEAVES)
• 8.3. MAST MAINTENANCE AND REPAIR (ROLLER BEARINGS)
• 8.4. MAST AND PLATFORM REMOVAL
• 8.5. MAST AND PLATFORM INSTALLATION