Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-711

Description

• Model List:
  • SF20-30D
  • SF20-30L
  • SF20-30G
  • CMP20-30D
  • CMP20-30L
  • CMP20-30G

• 1. GENERAL
• 1.1. REVISION HISTORY
• 1.2. FOREWORD
• 1.2.1. FOREWORD
• 1.2.2. HOW TO READ THIS MANUAL
• 1.3. SAFETY
• 1.3.1. GENERAL PRECAUTIONS
• 1.3.2. PREPARATIONS FOR WORK
• 1.3.3. CAUTIONS DURING OPERATION
• 1.4. STANDARDS
• 1.4.1. STANDARD TIGHTENING TORQUE
• 1.4.2. MEASUREMENT CONVERSIONS
• 2. SPECIFICATIONS
• 2.1. GENERAL
• 2.1.1. LOCATION OF COMPONENTS
• 2.1.2. DIMENSION AND WEIGHT
• 2.2. LOAD CAPACITY
• 2.2.1. CAPACITY CHARTS
• 2.3. COOLANT / FUEL / LUBRICATION
• 2.4. PERIODIC MAINTENANCE
• 2.4.1. PERIODIC MAINTENANCE
• 2.5. TIGHTENING TORQUE
• 2.5.1. TIGHTENING TORQUE
• 3. ENGINE GASOLINE,LPG
• 3.1. GENERAL INFORMATION
• 3.1.1. PERIODIC INSPECTION CHART
• 3.1.2. HOW TO READ THIS CHAPTER
• 3.1.3. ENGINE MODEL AND NUMBERS
• 3.2. SPECIFICATION
• 3.2.1. GENERAL SPECIFICATIONS
• 3.2.2. SERVICE SPECIFICATIONS
• 3.2.3. TIGHTENING TORQUE
• 3.2.4. SPECIAL TOOLS
• 3.3. ADJUSTMENT
• 3.3.1. VALVE CLEARANCE ADJUSTMENT
• 3.3.2. IGNITION TIMING ADJUSTMENT
• 3.3.3. IDLING SPEED ADJUSTMENT
• 3.3.4. AIR GOVERNOR (HIGH SPEED)
• 3.4. TIMING BELT
• 3.4.1. REMOVAL
• 3.4.2. INSPECTION
• 3.5. ELECTRIC COMPONENT
• 3.5.1. INSPECTION
• 3.5.2. DISTRIBUTOR
• 3.5.3. ALTERNATOR
• 3.5.4. STARTER
• 3.6. COMPONENTS
• 3.6.1. ROCKER ARMS AND CAMSHAFT
• 3.6.2. CYLINDER HEAD AND VALVES
• 3.6.3. FRONT CASE AND OIL PAN
• 3.6.4. PISTON AND CONNECTING ROD
• 3.6.5. CRANKSHAFT AND CYLINDER BLOCK
• 3.7. TROUBLESHOOTING
• 3.7.1. BY SYMPTOM
• 3.7.2. BY COMPONENT
• 3.8. FUEL SYSTEMTIER2(MI4 LP SYSTEM)
• 3.8.1. CHAPTER 1. LPG AND LPG FUEL TANKS
• 3.8.2. CHAPTER 2. MI04 LPG SYSTEM OPERATIONAL
• 3.8.3. CHAPTER 3. MI 4 MAINTENANCE SCHEDULE
• 3.8.4. CHAPTER 4. MI04 LP BASIC TROUBLESHOOTING
• 3.8.5. CHAPTER 5. MI04 LP ADVANCED DIAGNOSTICS
• 3.8.6. CHAPTER 6. MI04 ELECTRICAL CONNECTIONS
• 3.8.7. CHAPTER 7. N2001 PRESSURE REGULATOR/CONVERTER
• 3.8.8. CHAPTER 8. NCA55500TR AIR/FUEL MIXER
• 3.8.9. CHAPTER 9. TEST AND ADJUSTMENTS
• 4. DIESEL ENGINETIER2 (4TNV88/94L)
• 4.1. SAFETY
• 4.2. GENERAL
• 4.3. INSPECTION AND ADJUSTMENT
• 4.4. TROUBLESHOOTING
• 4.5. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
• 4.6. LUBRICATION SYSTEM
• 4.7. COOLING SYSTEM
• 4.8. FUEL INJECTION PUMP/GOVERNOR
• 4.9. ALTERNATOR
• 4.10. ELECTRIC WIRING
• 4.11. SERVICE STANDARDS
• 4.12. TIGHTENING TORQUE FOR BOLTS AND NUTS
• 5. TRANSAXLE
• 5.1. STRUCTURE AND MAINTENANCE
• 5.1.1. CONSTRUCTION
• 5.1.2. HYDRAULIC CIRCUIT
• 5.1.3. SERVICE MAINTENANCE
• 5.1.4. SPECIFICATION
• 5.1.5. SERVICE BRAKE ADJUSTMENT
• 5.2. SERVICE BRAKE ADJUSTMENT
• 5.2.1. PRECAUTION
• 5.2.2. REMOVE AUXILIARY SUBASSEMBLIES
• 5.2.3. WHEEL END
• 5.2.4. BRAKE ASSEMBLY REMOVAL
• 5.2.5. SEPARATION OF CONVERTER HOUSING AND ADAPTOR PLATE
• 5.2.6. STATOR SUPPORT REMOVAL FROM ADAPTOR PLATE
• 5.2.7. CLUTCH ASSEMBLY, IDLER GEAR PINION SHAFT REMOVAL
• 5.3. ASSEMBLY
• 5.3.1. TRANSAXLE REASSEMBLY
• 5.3.2. DIFFERENTIAL
• 5.3.3. PINION GEAR SHIMMING
• 5.3.4. WHEEL END FINAL ASSEMBLY
• 5.3.5. CLUTCH ASSEMBLY
• 5.3.6. STATOR SUPPORT
• 5.3.7. TRANSMISSION ASSEMBLY
• 6. STEERING SYSTEM
• 6.1. FUNCTION AND MAINTENANCE
• 6.1.1. OUTLINE
• 6.1.2. OPERATING PRINCIPLE DURING LEFT/RIGHT TURN
• 6.1.3. STEERING UNIT
• 6.1.4. OPERATION
• 6.1.5. TROUBLESHOOTING TABLE
• 6.2. DISASSEMBLY AND ASSEMBLY
• 6.2.1. STEERING UNIT
• 6.2.2. PRIORITY VALVE
• 7. BRAKE SYSTEM
• 7.1. BRAKE AND INCHING SYSTEM
• 7.1.1. GENERAL
• 7.1.2. BRAKE/INCHING BLEEDING
• 7.1.3. DISASSEMBLY AND ASSEMBLY
• 8. HYDRAULIC STSTEM
• 8.1. MAIN PUMP
• 8.1.1. SPECIFICATION
• 8.1.2. DISASSEMBLY AND ASSEMBLY
• 8.1.3. TROUBLESHOOTING
• 8.1.4. START UP
• 8.2. MAIN HYDRAULIC VALVE
• 8.2.1. VALVE DISASSEMBLY
• 8.2.2. CLEANING, INSPECTION AND REPAIR
• 8.2.3. MAIN HYDRAULIC VALVE ASSEMBLY
• 8.2.4. HYDRAULIC SYSTEM PRESSURE SETTING
• 8.2.5. TROUBLESHOOTING
• 8.3. HYDRAULIC CYLINDERS
• 8.3.1. DISASSEMBLY AND ASSEMBLY
• 9. MAST MAINTENANCE
• 9.1. MAST
• 9.1.1. GENERAL
• 9.1.2. STANDARD MAST
• 9.1.3. FULL FREE LIFT MAST
• 9.1.4. TRIPLE MAST
• 9.2. OTHER COMPONENT
• 9.2.1. CARRIAGE
• 9.2.2. CYLINDER RACKING
• 9.2.3. LIFT CHAINS
• 9.2.4. COUNTERWEIGHT
• 9.2.5. LIFTING, JACKING AND BLOCKING
• 10. CIRCUIT DIAGRAM
• 10.1. HYDRAULIC ELECTRIC CIRCUIT DIAGRAM
• 10.1.1. HYDRAULIC CIRCUIT DIAGRAM
• 10.1.2. ELECTRIC CIRCUIT DIAGRAM (Diesel For EPA tier2)
• 10.1.3. ELECTRIC CIRCUIT DIAGRAM (Gasoline For EPA non tier2)
• 10.1.4. ELECTRIC CIRCUIT DIAGRAM (LPG For EPA tier2)
• 10.1.5. ELECTRIC CIRCUIT DIAGRAM (LPG SECM For EPA tier2)